High Rigidity Carbide Short Flute End Mill 1mm-12mm For Precision Machining
Product Specifications
Attribute | Value |
Material | Carbide |
Coating | TiAlN/AlTiN/TiCN /DLC/ZrN/customized |
Product name | Short Flute End Mill |
Suitable for | Alloy Steel, Stainless Steel, Titanium Alloy |
Express | Air, TNT, DHL, EMS, Express |
Product Description
Air-avoiding short-blade round-nose tool - specially designed for "difficult-to-process" materials
In high-precision industries such as mold making, aviation, and electronic products, many parts are extremely small and complex, making tool selection crucial for processing. In such cases, a tool that can penetrate into narrow gaps, resist collision, and achieve a smooth surface finish becomes extremely important.
AMG company launched the air-avoiding short-blade round nose tool, specifically designed for such high-demand and complex structures. It can easily handle complex contours in places that are "very difficult to cut", making it a "precision machining wonder tool" that many customers repeatedly repurchase.
Customer Benefits
We have heard many pain points from our customers, such as:
- The processing position is too narrow, and a regular tool cannot fit in, easily colliding with other parts
- The curved surface and R-corner require special attention to detail, with no imperfections allowed
- The production line is running non-stop, and there are few hands available. We hope that the cutting tool can last longer and require fewer replacements
- Want a tool that can cut aluminum, steel, and ideally, titanium alloy as well
- Sometimes, the drawings are too complex, and we hope to customize specialized cutting tools
This short-blade round-nose air-avoiding tool is specially developed to resolve these issues.
Applications
Suitable for various places requiring fine processing, such as:
- Small corners, small R-corners, and deep cavities in the mold
- Reinforcing ribs and elongated slots in aircraft parts
- Structural components in medical equipment and 3C electronic products
- Fine skeletons or connectors on automobiles
Technical Specifications
Parameter | Technical Details |
Tool Diameter (D) | 1mm ~ 12mm (optional) |
Corner Radius (R) | 0.2mm ~ 2mm (customizable) |
Flute Length (L1) | Short flute (1.5 × D) |
Shank Diameter (d) | 4 / 6 / 8 / 10 / 12mm |
Overall Length (L) | 50 / 75 / 100mm |
Material | Ultrafine grain carbide |
Coating Options | TiAlN / AlCrN / DLC |
Shank Structure | Precision reduced-neck design |
How It Works
- Short blade design: Like a "thicker and shorter" structure, the tool is more stable and less prone to vibration during processing
- Hollow shank: The middle of the shank is narrowed, allowing it to fit into deep grooves or narrow gaps without hitting the surrounding area
- Round nose: The transition is smoother, resulting in a smoother and more beautiful curved surface. It also reduces stress concentration, making the part stronger
Key Advantages
- Strong compatibility: Suitable for various materials such as aluminum, stainless steel, titanium alloy, etc.
- Space-friendly: Specialized in deep cavities and complex contours, ensuring minimal collision during processing
- Long life: Multiple coating options available, adaptable to various usage environments
- Customizable: We can match any tool with any structure
Frequently Asked Questions
Q: Can you process hard materials like titanium alloy and stainless steel?
A: Absolutely! We recommend choosing the TiAlN or AlCrN coating version, which is more resistant to high temperatures and wear.
Q: I have special size or angle requirements. Can they be customized?
A: Of course! You provide the drawings or requirements, and we will make suitable cutting tools for you to use.
Q: I am using a high-speed machining center. Is this tool suitable?
A: It's very suitable. This tool is specifically designed for high-speed CNC equipment, featuring strong vibration resistance and good thermal stability.