Pocket Spring Factory Pocket Spring Furniture Bed Mattress Pocket Spring Individually Wrapped Coils
Product Description
| Product Name |
Mattress Pocket Spring Unit |
| Material |
High Carbon Steel Wire |
| Wire Diameter |
1.0mm-2.3mm |
| Head Diameter |
4-6.5cm |
| Middle Diameter |
4.5-7.5cm |
| Height |
6-25cm |
| Turns |
4-7Turns |
| Coils Counts |
According to the demand of clients |
| Zone |
1/3/5/7 (Customized) |
| Woven Fabric |
65-100g/㎡Or Can Be Customized |
| Size |
Any Size Available |
| Color |
White, Blue Or Customized |
| Packing |
Compressed And Rolled |
| Application |
For Mattress Or Sofa Factory/Manufacturer |
The Custom Manufacturing Process
- Consultation & Specification: You provide the exact dimensions and desired feel (firm, medium, soft) to the manufacturer.
- Engineering: The manufacturer's engineers design the spring unit. They calculate the optimal spring count, layout, and wire tension to achieve the desired support and feel for the custom size.
- Spring Coiling: High-carbon steel wire is coiled into individual springs of the specified height and number of turns.
- Pocketing: Springs are fed into a machine that places them into sheets of fabric pockets, which are then heat-sealed or glued shut. This is done in rows.
- Assembly: The rows of pocketed springs are assembled and glued together into a full-sized grid according to the custom dimensions.
- Zoning & Border Installation: If specified, springs of different gauges are placed in specific zones. The reinforced border is added.
- Compression & Rolling: The completed unit is compressed, rolled, and packaged for shipping. This is known as a "roll-packed" unit, which is easier to transport and handle.