2-layer ENIG Optical Communication Equipment Interface Board
This 2-layer ENIG optical communication equipment interface board features advanced manufacturing processes and precise specifications for reliable performance in optical communication applications.
Key Specifications
| Layer Count |
2 Layers |
| Material |
FR4 |
| Board Thickness |
1.2mm |
| Copper Thickness |
1/1 oz |
| Minimum Hole Size |
0.25mm |
| Minimum Line Width |
0.2mm |
| Minimum Line Spacing |
0.2mm |
| Solder Mask Color |
Green |
| Surface Finish |
ENIG |
| Application Field |
Optical Communication Equipment Interface |
Critical Production Processes
- Pattern transfer on both outer layers uses vacuum lamination technology to ensure tight adhesion between dry film and copper surface, avoiding bubble generation
- After etching, AOI (Automated Optical Inspection) is required to screen out defects such as undercuts, pinholes, and shorts
- Drilling process uses coated drill bits and backup board structures to reduce hole wall burrs, followed by desmearing treatment
- Plasma treatment is performed before electroless copper deposition, followed by backlight test after copper deposition
- Solder mask uses CCD screen printer with repeat positioning accuracy of ±15μm to ensure solder mask opening alignment
- Before ENIG, pretreatment including degreasing, micro-etching, and activation is required
- Nickel bath temperature controlled at 82-88°C, nickel layer thickness of 3-6μm, phosphorus content of 10-12%, and gold layer thickness of 0.05-0.1μm
- During ENIG process, nickel bath potential must be monitored online (-1.0V to -1.2V)
- After ENIG, tape pull testing, nickel layer cross-section analysis, and solderability testing are required
- Final TDR impedance testing (deviation within ±5%) and 100% electrical testing are completed
Technical Specifications
| Item |
Mass Production Capability |
Extreme Capability |
| Board Thickness Range |
0.3~6.0mm |
0.3~6.0mm |
| Exposure Alignment Accuracy |
±0.015mm |
±0.005mm |
| Minimum Annular Ring |
Single side ≥0.05mm |
Single side ≥0.05mm |
| Min Line Width/Space (1/3oz base copper) |
0.05mm / 0.05mm |
0.045mm / 0.045mm |
| Min Line Width/Space (1/2oz base copper) |
0.05mm / 0.05mm |
0.05mm / 0.05mm |
| Min Line Width/Space (1oz base copper) |
0.075mm / 0.075mm |
0.075mm / 0.075mm |
| Etching Tolerance (1/3oz base copper) |
±0.005mm |
±0.005mm |
| Etching Tolerance (1/2oz base copper) |
±0.005mm |
±0.005mm |
| Etching Tolerance (1oz base copper) |
±0.0075mm |
±0.0075mm |
| Gold Finger Total Pitch Tolerance |
<30mm: ±0.05mm
30~60mm: ±0.075mm |
<30mm: ±0.03mm
30~60mm: ±0.05mm |