Empty Plastic Bottle High Speed Leak Test Equipped With One Workstation

Description

Implement airtightness testing on the specified specifications of the container to be tested. After the leak detection is completed, the qualified and unqualified products are seperated.

Machine Advantage

• This state‑of‑the‑art inspection system employs advanced American sensing technology, with each work station featuring an independent dual‑channel rejection mechanism. It achieves an industry‑leading precision level of 0.01, delivering exceptional dependability and offering robust quality assurance for product inspection tasks.

• Designed for easy adaptation to various production settings, the system offers flexible deployment options. It can serve as a standalone solution for batch leak testing, quickly accommodating small‑batch or diverse inspection needs. At the same time, it can be readily integrated into automated manufacturing lines for online, real‑time leak detection, making it suitable for large‑scale continuous production and improving the coordination between production and quality assurance processes.

• The system is engineered for superior stability, incorporating high‑grade components: a German‑made PLC for accurate control, a U.S.‑origin Motorola detection board, and solenoid valve assemblies from FESTO (Germany). With a proven track record, it consistently operates for over 100,000 hours, ensuring uninterrupted production and stable inspection performance while reducing downtime and its associated expenses.

• Operator ease‑of‑use is emphasized through an intuitive 7‑inch touchscreen HMI. The interface is designed with clear logic and responsive navigation, allowing staff to become proficient with minimal training. Typical operations—including parameter modifications, process start/stop, and data retrieval—are straightforward, which cuts training time, lowers error rates, and improves overall inspection throughput.

• For reliable sealing and long service life, a molded silicone design is used for bottle‑mouth sealing. The silicone material provides excellent resistance to wear and aging, maintaining an effective seal and a stable internal environment throughout extended usage—an essential factor for accurate testing.

• Environmentally conscious operation and increased durability are supported by a precision SMC oil‑mist separator for treating the air supply. This component efficiently removes oil and contaminants from compressed air, helping to meet environmental and GMP requirements in industries such as food and daily chemical products, thus preventing contamination. In addition, it minimizes internal parts wear caused by oil mist, significantly extending the equipment's lifespan and lowering maintenance and replacement costs.