High-performance extrusion production line capable of operating at speeds up to 1500m/min for automotive wire manufacturing.
This production line is suitable for single-color, single-color strip, double-color strip, and full-cover extrusion of thermoplastic insulation materials including PVC, PP, PE, XLPE, and low-smoke halogen-free compounds. Meets requirements for German, Japanese, Korean, Italian and other automotive wire insulation extrusion standards.
The automated production line is specifically designed for wire and cable manufacturing, enabling continuous insulation coating of metal conductors (copper/aluminum). Compatible with various take-up systems including KPS cone-shaped reel fully automatic wire take-up machine, double-head coiling machine, and double-reel semi-automatic wire take-up machine.
| Primary Extrusion Specifications | |||||||
|---|---|---|---|---|---|---|---|
| Screw specification (mm) | Φ50 | Φ70 | Φ80 | Φ90 | Φ100 | Φ120 | Φ150 |
| Maximum screw speed (rpm) | 120 | 120 | 110 | 90 | 80 | 70 | 60 |
| PVC output (kg/h) | 100 | 180 | 280 | 360 | 430 | 500 | 800 |
| PE output (kg/h) | 50 | 90 | 140 | 180 | 200 | 280 | 400 |
| PP output (kg/h) | 40 | 90 | 110 | 140 | - | - | - |
| Aspect ratio (L/D) | (24-26):1 | ||||||
| Drive power (kW AC) | 22 | 45 | 55 | 75 | 90 | 132 | 160 |
| Barrel temperature control areas | 4 | 4 | 5 | 5 | 6 | 7 | 8 |
| Additional Extrusion Specifications | ||||
|---|---|---|---|---|
| Screw specification (mm) | φ35 | φ40 | φ50 | φ65 |
| Mechanical type | Reclining/horizontal | Reclining/horizontal | Horizontal | Horizontal |
| Maximum screw speed (rpm) | 60/120 | 60/120 | 120 | 110 |
| PVC output (kg/h) | 20/30 | 20/35 | 100 | 160 |
| PE output (kg/h) | 10/25 | 14/30 | 50 | 75 |
| PP output (kg/h) | 14/25 | 16/30 | 40 | 80 |
| Drive power (kW AC) | 5.5/11 | 5.5/15 | 22 | 45 |
| Barrel temperature control areas | 3 | 3 | 4 | 4 |