This automated production line is specially designed for manufacturing wires and cables, enabling continuous insulation coating of metal conductors (copper/aluminum). The complete machinery composition includes:
The winding and packaging can be matched with various take-up machines including KPS cone-shaped reel fully automatic wire taking-up machine, double-head coiling machine, and double-reel semi-automatic wire taking-up machine.
The production line is suitable for single-color, single-color strip, double-color strip, and full-cover extrusion of thermoplastic insulation materials including:
Meets the requirements for German, Japanese, Korean, Italian and other series of automotive wire insulation extrusion.
Suitable conductor: 0.22mm² - 6mm²
Finished outer diameter: φ1.2mm - φ5mm
Line speed: KPS take-up Max 1500m/min; Double-head coiling machine Max 1000m/min; Double-reel semi-automatic take-up Max 1000m/min
| Screw specification (mm) | Φ50 | Φ70 | Φ80 | Φ90 | Φ100 | Φ120 | Φ150 |
|---|---|---|---|---|---|---|---|
| Maximum screw speed (rpm) | 120 | 120 | 110 | 90 | 80 | 70 | 60 |
| PVC output (kg/h) | 100 | 180 | 280 | 360 | 430 | 500 | 800 |
| PE output (kg/h) | 50 | 90 | 140 | 180 | 200 | 280 | 400 |
| PP output (kg/h) | 40 | 90 | 110 | 140 | - | - | - |
| Aspect ratio (L/D) | (24-26):1 | ||||||
| Drive power (kW AC) | 22 | 45 | 55 | 75 | 90 | 132 | 160 |
| Barrel temperature control areas | 4 | 4 | 5 | 5 | 6 | 7 | 8 |
| Screw specification (mm) | φ35 | φ40 | φ50 | φ65 |
|---|---|---|---|---|
| Mechanical type | Reclining/horizontal | Reclining/horizontal | Horizontal | Horizontal |
| Maximum screw speed (rpm) | 60/120 | 60/120 | 120 | 110 |
| PVC output (kg/h) | 20/30 | 20/35 | 100 | 160 |
| PE output (kg/h) | 10/25 | 14/30 | 50 | 75 |
| PP output (kg/h) | 14/25 | 16/30 | 40 | 80 |
| Drive power (kW AC) | 5.5/11 | 5.5/15 | 22 | 45 |
| Barrel temperature control areas | 3 | 3 | 4 | 4 |