High Dielectric Strength Epoxy for CT/PT Insulation & Room Temp Casting
LW-9229A/B: Crack-Resistant Room Temp Cure Epoxy for 10-35kV CT/PT Insulation & Outdoor Encapsulation
UL-Certified | Pre-Mixed Fillers | Superior Dielectric Strength
Engineered for outdoor electrical insulation in Current Transformers (CT) and Potential Transformers (PT), this modified BPA epoxy system delivers crack-resistant encapsulation for 10-35kV terminal posts, bushings, and transformer components. With pre-mixed fillers in both resin (LW-9229A) and hardener (LW-9229B), it ensures consistent thermal shock resistance and long-term durability in harsh environments.
Key Advantages
- Crack Resistance: Withstands thermal cycling for outdoor applications
- High Dielectric Strength: Critical for 10-35kV insulation systems
- Pre-Mixed Fillers: Simplified processing, no weighing errors
- Room Temperature Cure: Energy-efficient transformer manufacturing
- Moisture & Chemical Resistance: Protects CT/PT units from environmental degradation
Applications
Ideal for:
- 10-35kV sealed terminal posts
- CT/PT transformer potting & coil encapsulation
- Outdoor bushings, insulators, switchgear
- High-voltage electrical insulation components
Processing Methods
| Method |
Benefit |
| Vacuum Gravity Casting |
Bubble-free encapsulation for complex geometries |
| Automatic Pressure Gelation (APG) |
High-yield production of crack-resistant parts |
Critical Properties
| Property |
Value/Description |
| Filler Status |
Pre-mixed in resin & hardener |
| Dielectric Strength |
>22 kV/mm (ASTM D149) |
| Thermal Shock Resistance |
Excellent (1,000+ cycles, IEC 60216) |
| Crack Resistance |
Optimized for outdoor exposure |
| Viscosity |
Slurry liquid for deep gap filling |
| Certification |
UL 94 V-0 (Flame Retardant) |
Formulation Guide
| Component |
Product |
Proportion |
| Epoxy Resin |
LW-9229A |
100 pbw |
| Hardener |
LW-9229B |
100 pbw |
| Colorant |
LC-Series* |
1 pbw |
*Color paste optional for UV-stable pigmentation
Why Choose LW-9229A/B?
This electrical-grade epoxy combines BPA's structural strength with pre-mixed fillers for unmatched crack resistance in outdoor applications. Its slurry viscosity ensures perfect gap filling for CT/PT windings, while room temperature curing reduces production costs. Ideal for 10-35kV terminal posts and transformer encapsulation, it delivers lifelong moisture resistance and dielectric performance under thermal cycling.
Advantage
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Example Application Image