X-ray Inspection System for Quickly Batch Electronic Defects Inspection with 130*130 mm FPD
Product Overview
Programmable X-ray Inspection System for Batch Electronic Assembly Defect Detection
Working Principle
Key Advantages
Large Detector
New generation 5" HD digital flat panel detector (FPD)
Robust Table
420*420mm table with 15KG load capacity
Easy Operation
Easy to operate, requiring only 2 hours of training
Reliable X-ray Source
Hamamatsu tubes with longest lifespan and maintenance-free
Automated Inspection
Programmable inspection procedures for automated inspection
Intuitive Navigation
Automatic navigation window - table moves to where you click
360° Rotary Jig Optional
Can inspect the product from different angles
Hardware Specifications
| X-ray Source |
| Type |
Closed, microfocus |
| Max Tube Voltage |
90kV (optional) |
| Max Tube Current |
200μA |
| Focal Spot Size |
5μm (optional) |
| Function |
Auto preheat |
| Flat Panel Detector |
| Effective Area |
130mm*130mm |
| Pixel Size |
85μm |
| Resolution |
1536*1536 |
| Frame Rate |
20fps |
| Table |
| Size |
420mm*420mm |
| Detectable Area |
400mm*400mm |
| Max Load |
15kg |
| Equipment |
| Magnification |
Geometry 150X | System 1500X |
| Inspection Speed |
Max 3.0s/point |
| Dimensions |
1100mm (L) * 1000mm (W) * 1600mm (H) |
| Weight |
1000kg |
| Power Supply |
AC110-220V 50/60HZ |
| Max Power |
1300W |
| Industrial PC |
Intel I5 CPU, 8G RAM, 240GB SSD |
| Displayer |
24" HDMI LCD |
Safety Features
| Feature |
Description |
| Emergency Stop |
Located next to operation position for immediate power cutoff |
| Tube Protection |
Software prevents leaving without closing X-ray tube |
| Radiation Leakage |
No leakage (international standard: ≤1μSv/h) |
| Lead Glass Observation Window |
Transparent lead glass window shields radiation to observe internal status |
| Window and Back Door Safety Interlock |
X-ray tube powers off immediately when window or door opens |
Software Functions
| Function |
Description |
| Operation |
Keyboard and mouse can finish all operations |
| X-ray tube control |
Using mouse to click the X button can turn on or off the X-ray |
| Status bar |
Indicates the interlock status, pre-heat status, and X-ray status by flashing alternately red and green |
| Image effect adjustment |
The brightness, contrast and gain of the image can be adjusted freely to achieve a satisfactory result |
| Product list |
Users can save the inspection parameters and can directly call the parameters to improve the inspection efficiency |
| Navigation window |
Click anywhere in the photo, the table will move to the place you click and display on the screen |
| Motion axis status |
Display real-time coordinates |
| Inspection result |
The measurement results (voids rate, distance, area, etc., set by users) display in order |
| Speed control |
The movement speed of each axis can be adjusted to slow, normal and fast |
Voids Rate Measurement
- Automatic Calculation: Click on two points to determine a rectangle
- Parameters Adjustment: Adjust grayscale threshold, pixel and other parameters for accurate results
- Add Voids Manually: Draw polygon or free figure and calculate as void into void rate
- Save Parameters: Save parameters such as grayscale threshold for direct recall
Automatic Inspection
- Manual Setting: Set any positions on table as inspection points, software automatically inspects and saves picture
- Array: Set two inspection points and number of rows and columns
- Automatic Identification: For inspection points with obvious features, software automatically identifies positions, takes measurements, and saves image
Other Measurement Functions
- Distance: Click A and B points as baseline, then click C point to measure vertical distance
- Distance Rate: Mostly used to measure soldering rate of through-hole
- Angle: Click A and B points as baseline, then click C point to measure angle between BA and BC rays
- Radius: Click three points to determine circle and measure circumference, area and radius
- Perimeter: Click two points to determine square, measure length, width and area
Application Examples
BGA Solder Bridge
BGA Solder Voids
PCB Through-Hole
IC Voids and Gold Wire
LED Solder Voids
LED Gold Wire Crack
Capacitor
Inductor
Sensor
Thyristor Surge Suppressors
Fiberglass
Cable
Diode
Steel Pipe Welding Gap
Automobile Electronics