Digital X-Ray Machine for SMT Production Lines
Advanced digital X-ray inspection system designed specifically for SMT product lines with intuitive operation and comprehensive defect detection capabilities.
Working Principle
Key Advantages
- Oversized 530×530mm stage with 10KG load capacity
- 60° tiltable FPD maintains magnification without compromise
- Automatic navigation window with click-to-move table positioning
- Programmable inspection procedures for automated batch inspection
- Easy to operate and quickly find defects - only 2 hours training required
Hardware Specifications
X-Ray Source
- Type: Closed microfocus
- Max voltage: 90 kV
- Max current: 200 μA
- Focal spot: 5 μm
- Auto preheat function
Flat Panel Detector
- Effective area: 130×130 mm
- Pixel size: 85 μm
- Resolution: 1536×1536
- Frame rate: 20 fps
- Tilt angle: 60°
Inspection Platform
- Platform size: 530×530 mm
- Effective inspection area: 500×500 mm
- Max load: 10 kg
System Performance
- Optical magnification: Up to 200×
- System magnification: Up to 1500×
- Inspection speed: Max 3.0 s per point
Mechanical & Electrical
- Dimensions: 1360(L)×1365(W)×1730(H) mm
- Weight: 1200 kg
- Power supply: AC 110-220 V, 50/60 Hz
- Max power: 1500 W
- Industrial PC: I5 CPU, 8 GB RAM, 500 GB SSD
- Display: 24-inch HDMI LCD
Safety Features
- Radiation leakage: ≤1 μSv/h (meets international standards)
- Lead glass observation window for safe monitoring
- Door/window safety interlock: X-ray cuts off when opened
- Electromagnetic safety lock during operation
- Emergency stop button near operation area
- X-ray tube must be turned off before exiting software
Software Capabilities
Core Functions
| Function Module |
Description |
| X-ray Tube Control |
Mouse-click operation with real-time voltage/current display and adjustment |
| Status Bar |
Visual indication of interlock, pre-heat, and X-ray status |
| Image Effect Adjustment |
Brightness, contrast and gain adjustment for optimal imaging |
| Product List |
Save and recall inspection parameters for efficiency |
| Navigation Window |
Click-to-move table positioning with camera guidance |
| Motion Axis Status |
Real-time coordinate display |
| Inspection Result |
Organized display of measurement results with pass/fail indication |
| Speed Control |
Adjustable axis movement speeds (slow, normal, fast) |
Voids Rate Measurement
| Feature |
Description |
| Automatic Calculation |
Rectangle-based solder ball analysis with automatic void detection and measurement |
| Parameters Adjustment |
Customizable grayscale threshold, pixel, contrast, and size filtering |
| Manual Void Addition |
Polygon or free-form drawing for custom void calculation |
| Parameter Saving |
Save and recall measurement parameters for consistent results |
Additional Measurement Functions
| Function |
Description |
| Distance |
Vertical distance measurement from point to baseline |
| Distance Rate |
Percentage ratio measurement for through-hole soldering rate |
| Angle |
Angle measurement between defined rays |
| Radius |
Circle measurement for round components with circumference and area |
| Perimeter |
Square component measurement with length, width and area |
Automated Inspection Modes
| Mode |
Description |
| Manual Setting |
Custom inspection point positioning with automatic inspection and image saving |
| Array |
Automated grid-based inspection from minimal setup parameters |
| Automatic Identification |
Feature-based automatic position detection and measurement |
Application Examples
BGA Solder Bridge
BGA Solder Voids
PCB Through-Hole
IC Voids and Gold Wire
LED Solder Voids
LED Gold Wire Crack
Capacitor
Inductor
Sensor
Fiberglass
Cable
Diode
Steel Pipe Welding Gap
Automotive Electronics