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Polymer Composite Gel Biocarriers Elevating Bioremediation Performance With Innovative Composite Technology
Polymer Composite Gel Biocarriers Elevating Bioremediation Performance With Innovative Composite Technology
Specifications
Brand Name :
DUBHE
Model Number :
PCG
Certification :
ISO
Place of Origin :
China
Application :
Water Treatment
Shape :
Cubic
Specific surface area :
≥380000 M/m³
Nitrification efficiency :
12~25
Dosing rate :
10~30
COD oxidation efficiency :
20~150
Material :
Polyurethane Porous Gel
Description

Introduction

Advanced Biofilm Carrier for Enhanced Nitrogen/Phosphorus Removal and Recalcitrant Pollutant Degradation

This innovative biofilm carrier is specifically engineered to address three critical wastewater treatment challenges: efficient nitrogen removal, enhanced phosphorus elimination, and degradation of persistent organic pollutants. The technology combines two breakthrough mechanisms

Hydrogel Sustained-Release System

Maintains optimal moisture and nutrient levels for microbial communities

  1. Gradually releases iron ions to ensure long-term catalytic activity (5-7 years)
  2. Protects functional microorganisms from harsh environmental fluctuations
  3. Active Iron Ion Catalysis Technology
  4. Iron ions interact with endogenous H₂O₂ (produced during microbial metabolism) to trigger Fenton-like reactions, generating hydroxyl radicals (·OH) that:
  5. Oxidize refractory COD (85-92% removal efficiency)
  6. Degrade antibiotics (e.g., sulfonamides, 80-90% removal)
  7. Break down micro-pollutants (pharmaceuticals, pesticides)
  8. Simultaneously functions as an electron mediator to:
  9. Accelerate denitrification by 40-60% compared to conventional carriers
  10. Promote chemical phosphorus fixation through iron-phosphate precipitation

Polymer Composite Gel Biocarriers Elevating Bioremediation Performance With Innovative Composite Technology

Key Features & Technological Advantages

1. Superior Contaminant Removal

COD removal efficiency: 85-95%

Ammonia nitrogen removal: 90-98%

Heavy metal adsorption capacity: 15-30mg/g (Pb²⁺, Cd²⁺, Cu²⁺)

2. Exceptional Durability

pH resistance: 2-12 (withstands extreme industrial wastewater)

Operational lifespan: 5+ years (3X longer than conventional plastic media)

Compressive strength: ≥3.5MPa (resists mechanical wear)

Technical Parameters

Parameter Value
Material Polyurethane porous gel
Specific Surface Area ≥10,000 m²/m³
Porosity 98%
Dosing Rate 10–30% of tank volume
Hanging Time 3–7 days
pH Range 6–10
Temperature Range 1–50°C
Expansion Ratio 190 ± 18% (1:2.2 post-swelling)

Municipal sewage (e.g., Riyadh, Jeddah plants).

Industrial wastewater (oil refineries, textile dyeing).

Rural drainage & river remediation.

Case Example: A Saudi textile plant achieved 95% COD removal by replacing conventional carriers with PCG.

Target Applications

Industrial Wastewater Treatment

Pharmaceutical wastewater (antibiotics, hormones)

Chemical plant effluent (nitro-compounds, dyes)

Landfill leachate (high ammonia, refractory COD)

Electroplating wastewater (complex heavy metals)

Municipal & Specialized Treatment

Sewage plant upgrades (Class IV to Class I-A standards)

Aquaculture recirculation systems

Hospital wastewater disinfection

River/lake eutrophication control

Polymer Composite Gel Biocarriers Elevating Bioremediation Performance With Innovative Composite Technology

FAQ

Q1: How does PCG compare to traditional plastic bio carriers?

PCG offers a larger surface area, better oxygen transfer, and faster biofilm growth due to its hydrophilic properties.

Q2: What is the expected lifespan of PCG?

Under normal conditions, PCG lasts over 10 years without significant wear.

Q3: Can PCG be used in anaerobic systems?

Yes, it is adaptable to both aerobic and anaerobic environments.

Q4: How much PCG media is needed per m³ of reactor?

The filling ratio typically ranges from 30% to 70%, depending on the system design.

Q5: Is PCG suitable for high-salinity wastewater?

Yes, it performs well in saline conditions, making it ideal for industries like seafood processing.

Conclusion

PCG Biological Media Carrier is a cutting-edge solution for modern wastewater treatment, combining Japanese-inspired design with advanced polymer technology. Its high efficiency, durability, and cost-effectiveness make it an ideal choice for projects in Saudi Arabia, the Philippines, Indonesia, Malaysia, and beyond. For sustainable and high-performance biofilm treatment, PCG leads the industry.

Keywords for SEO:
Biological media carrier, wastewater treatment biofilm, MBBR media, IFAS bio carrier, high-efficiency biofilm carrier, Saudi Arabia wastewater solution, Philippines biofilter media, Indonesia water treatment, Malaysia MBBR technology, aerobic biofilm carrier, industrial effluent treatment.

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Polymer Composite Gel Biocarriers Elevating Bioremediation Performance With Innovative Composite Technology

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Product Detail
Brand Name :
DUBHE
Model Number :
PCG
Certification :
ISO
Place of Origin :
China
Application :
Water Treatment
Shape :
Cubic
Contact Supplier
Polymer Composite Gel Biocarriers Elevating Bioremediation Performance With Innovative Composite Technology

SHANGHAI DUBHE ENVIRONMENTAL PROTECTION&TECHNOLOGY CO.,LTD

Verified Supplier
3 Years
shanghai, shanghai
Since 2019
Business Type :
Manufacturer, Seller
Main Products :
SSI Aeration Diffusers, Solid Liquid Separator, 花边
Total Annual :
10000000-20000000
Employee Number :
>100
Certification Level :
Verified Supplier
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