Construction Dump Truck Safety: High-Precision Axle Load Sensor and Mobile DVR Video Telematics System

Load-Sensing Video Intelligence for Dump Truck Fleets

Built for the toughest construction and mining environments, our integrated system combines high-precision axle load sensors with ruggedized mobile DVRs and 4G video telematics — delivering real-time weight visibility, live video surveillance, and instant alerts for every haul cycle. From loading pit to dumping site, fleet managers gain complete, remote control over cargo integrity, vehicle safety, and operational efficiency.

Key Capabilities

1. Precision Axle Load Monitoring
High-accuracy sensors continuously measure live load weight on each axle, with dynamic filtering to eliminate vibration and terrain interference. Real-time data helps prevent overloads, optimize payload, and detect uneven load distribution that could lead to rollovers.

2. Fully Synchronized Video Surveillance
Rugged mobile DVRs support up to 6 camera channels (front, rear, sides, cabin, and dump body). Live axle load readings are overlaid as a visual watermark directly onto video feeds, ensuring every frame shows exactly how much weight the truck is carrying.

3. 4G Live Streaming & Remote Monitoring
All video feeds and load data are transmitted wirelessly to a centralized cloud dashboard. Fleet managers can view live footage, load status, and vehicle location simultaneously from any PC or mobile device — anytime, anywhere.

4. GPS/BeiDou Tracking with Smart Geofencing
Precise satellite positioning enables location-based load logic: load increase outside designated loading zones triggers an alert; load decrease outside authorized dumping zones signals illegal dumping or theft.

5. Instant Alerts for Safety & Loss Prevention

• Overload warning — prevent citations, mechanical wear, and tire blowouts

• Sudden load drop alert — detect material theft, tailgate failure, or spillage

• Load imbalance alert — warn drivers of rollover risk on slopes or uneven terrain

• Tamper alert — immediate notification of any sensor or cable interference

What You Gain

• Safety — Reduce rollover risks and prevent overload-related accidents

• Security — Deter theft and illegal dumping with video-verified load evidence

• Efficiency — Optimize payload per trip and reduce cost per ton hauled

• Compliance — Maintain auditable haulage records for regulatory inspections

• Accountability — Eliminate driver disputes with objective, synchronized weight+video data

Built for the Job Site

Designed with IP69K-rated, vibration-resistant hardware and wide-temperature tolerance, the system withstands dust, mud, rain, and extreme heat or cold — ensuring reliable performance in quarries, mines, and construction zones.

Load-Aware. Video-Verified. Remotely Controlled.

Contact us to equip your fleet with intelligent load monitoring today.