PLC Multi Arc Ion Vacuum Coating Machine for Door Handles
Product Overview
This advanced PLC-controlled multi-arc ion vacuum coating system is specifically engineered for door handles and hardware components. Integrating sophisticated multi-arc ion plating technology with intelligent PLC control, it delivers premium-quality, durable decorative and protective coatings that enhance both performance and value of hardware products.
Chamber & Loading Capacity
| Model |
Chamber Dimension (Φ×H) |
Effective Coating Area (Φ×H) |
Max Load (Door Handles, Φ180mm) |
| Lion-1512 |
1500×1200mm |
1200×900mm |
18 pcs/batch |
| Lion-1815 |
1800×1500mm |
1500×1200mm |
25 pcs/batch |
| Lion-Custom |
Customizable |
Customizable |
For special-sized hardware |
- Chamber Material: 304 stainless steel, corrosion-resistant and easy to clean
- Workpiece Rack: Planetary rotation (revolution + rotation), speed 0-15rpm adjustable, ensuring uniform coating on curved surfaces
Control System & Process Core
- Control Mode: PLC programmable logic controller + 10-inch color touch screen, supporting 3 operation modes (fully automatic/semi-automatic/manual)
- Process Storage: 150+ sets of process parameter storage, one-click recall, repeatability accuracy ≥99%
- Remote Function: Built-in IoT module for remote monitoring, fault diagnosis, and parameter adjustment (optional)
- Coating Technology: Pure multi-arc ion plating (enhanced arc spot stability), optional hybrid with magnetron sputtering
- Arc Current Control: 0-100A adjustable per arc target, arc stability ≤±1A, ensuring uniform coating deposition
Vacuum System Performance
- Ultimate Vacuum: ≤3.0×10⁻⁴ Pa (no-load), high-precision vacuum gauge with real-time display
- Pumping System: Combination of roots pump + diffusion pump (or molecular pump for high-end models), pumping time ≤18 minutes (from atmospheric pressure to 5.0×10⁻³ Pa)
- Pressure Retention: ≤8Pa after 12-hour shutdown, leak rate ≤5.0×10⁻⁴ Pa*L/s
- Vacuum Control: Automatic pressure regulation via PID, stable working pressure range 5.0×10⁻³ - 1.0×10⁻¹ Pa
Coating Performance & Configuration
- Target Configuration: 8-12 multi-arc targets (standard: Ti, Cr, Zr, TiAl), support custom target materials
- Coating Hardness: HV2800-3500, adhesion grade 0B (cross-cut test, ISO 2409)
- Corrosion Resistance: Salt spray test ≥600 hours (ASTM B117 standard)
- Coating Thickness: 0.2-6μm adjustable, quartz crystal thickness monitor (precision ±2nm)
- Deposition Rate: 0.5-2μm/h, improving production efficiency
Basic Specifications
Power Supply
380V/3Phase/50Hz, total power 65KW (including heating power 15KW)
Compatible Substrates
Stainless steel, aluminum alloy, zinc alloy, brass, iron-based alloys
Machine Dimension (L×W×H)
3200×2800×2500mm (MAI-1512 model)
Net Weight
Approx. 5.2 tons
Certifications
CE, RoHS, ISO 9001