Multi-arc ion plating is a PVD technique that uses high-current arcs (100–500 A) to vaporize metallic or ceramic targets in a vacuum chamber (pressure < 10⁻² Torr). The ionized vapor is accelerated toward the substrate by a bias voltage, forming dense, ultra-hard coatings with superior adhesion. This method excels in depositing nitride, carbide, and oxide films for industrial and decorative applications.
- Arc Evaporation: High-current arcs strike the target surface, generating ionized metal vapor.
- Plasma Acceleration: A negative bias on the substrate attracts ions, enhancing film density and adhesion.
- Reactive Gas Introduction: Oxygen or nitrogen can be introduced to form compounds like TiN or Cr₂O₃ .
- High Deposition Rate: Achieves film thicknesses of 1–5 μm/h, ideal for large-scale production.
- Hardness & Wear Resistance: Coatings like TiAlN exhibit hardness up to 3000 HV, extending tool life by 3–5x.
- Uniform Coverage: Effective for complex geometries (e.g., screws, gears) due to plasma diffusivity.
- Corrosion Resistance: Dense films protect against harsh environments (e.g., marine or automotive).
- Tooling & Molds: Cutting tools, punches, and dies.
- Automotive: Engine components and decorative trim.
- Jewelry & Watches: Durable, scratch-resistant gold or black finishes.
- Medical: Sterile, biocompatible coatings for surgical instruments .
- Surface Finishes: Mirror-like metallic lusters or matte textures.
- Color Options: Gold (TiN), black (CrN), blue (TiAlN), and rainbow gradients.
- Vertical Chamber: Optimized for batch processing of small parts.
- Horizontal Chamber: Suitable for large-scale deposition on flat or cylindrical substrates.
- Metals (stainless steel, aluminum), ceramics, and hard plastics.
- Metals: Ti, Cr, Zr, Al.
- Nitrides: TiN, CrN, ZrN.
- Carbides: WC, TiC.
- Integrates with pre-coating cleaning systems (e.g., ultrasonic baths) and post-coating heat treatment.
- Target rods (Ti, Cr, etc.), reactive gases (N₂, O₂), and cooling water.
- Cutting Tools: TiAlN coatings for high-speed machining.
- Decorative Hardware: Door handles and faucets with corrosion-resistant finishes.
- Aerospace: High-temperature coatings on engine components.
Our systems feature adjustable arc sources, plasma-enhanced deposition modules, and automated process control for tailored coating performance.
| configuration Model |
Lion-700-ION |
Lion-1000-ION |
Lion-1300-ION |
Lion-1600-ION |
Lion-1800-ION |
Lion-2000-ION |
Lion-2200-ION |
|
Chamber size(MM) |
D700*H700 |
D1000*H1200 |
D1300*H1500 |
D1600*H1800 |
D1800*H2000 |
D2000*H2400 |
D2200*H4000 |
| Vacuum system | Diffusion pump/Molecular pump + Roots pump + Double stage direct driver Rotary pump + Holding pump + Cryogenic pump(optional) |
| Arc power supply | 4sets | 8sets | 12sets | 16sets | 20sets | 24sets | 40sets |
| Arc source | 4sets | 8sets | 12sets | 16sets | 20sets | 24sets | 40sets |
| Bias power supply |
12KW |
20KW |
30KW |
40KW |
60KW |
60KW |
80KW |
| Gas MFC system |
4-way intake sys | 4-way intake sys | 4-way intake sys | 4-way intake sys | 4-way intake sys | 4-way intake sys | 4-way intake sys |
| Baking system |
Up to 350C |
Up to 350C |
Up to 350C |
Up to 350C |
Up to 350C |
Up to 350C |
Up to 350C |
|
Control system |
PLC |
|
Ultimate vacuum |
5.0*10-4pa |
5.0*10-4pa |
5.0*10-4pa |
5.0*10-4pa |
5.0*10-4pa |
5.0*10-4pa |
5.0*10-4pa |
|
Total power |
50KW |
75KW |
145KW |
190KW |
250KW |
305KW |
455KW |
|
Coating Cycle time |
Around 15 to 50 mins one cycle ( Depending on the coating film layer of different coating products) |
|
Delivery container size |
1set 20GP |
1set 20GP |
1set 20GP |
1set 40HQ |
1set 40HQ |
1set 20FR 1set 40GP |
1set 20FR 2sets 40HQ |
|
Machine installing time |
7days (1engineer) |
7days (1engineer) |
7days (1engineer) |
10days (2engineers) |
10days (2engineers) |
15days (2engineers) |
20days (2engineers) |
Packaging and delivery
plastic film cover,wooden box,high cube export standard packing container for PVD vacuum used stainless steel sheet vacuum coating machine.
Supply capacity
15 sets per 45 workdays PVD vacuum coating machine