High-Speed Energy-Saving UV Curing Unit 102 | Customizable Irradiation Area & Cooling | Lab to Pilot Scale
Product Overview
The Model 102 UV Laboratory Curing Machine is designed for R&D, pilot production, and small-batch manufacturing. It features high-uniformity UV irradiation, real-time intensity control, and a compact footprint. The system supports mercury, LED, or hybrid UV sources. Customizable parameters include lamp wavelength (365-395 nm), belt width, and power output, making it ideal for adhesives, coatings, inks, and photoresists.
Technical Specifications
| Parameter |
Standard Range |
Customizable Option |
| UV Source Type |
LED / Mercury |
Customizable hybrid or dual-band |
| Wavelength (nm) |
365, 385, 395 |
Customizable from 280-405 nm |
| Peak Irradiance (W/cm²) |
8 - 20 |
Customizable up to 40 W/cm² |
| Irradiation Area (mm) |
300 x 250 |
Customizable length/width |
| Conveyor Speed (m/min) |
0.5 - 5 |
Customizable speed range |
| Cooling Method |
Air cooling |
Customizable water cooling option |
| Power Supply |
220V, 50/60Hz |
Customizable voltage (110-480V) |
| Operating Height (mm) |
900 ± 50 |
Customizable to user requirement |
Applications
- Adhesive curing (medical, optical, electronic)
- UV coating and varnish drying (paper, plastic, metal)
- Photoresist exposure in semiconductor R&D
- 3D print post-curing
- Customizable for special substrates (e.g., heat-sensitive films, curved surfaces)
Customization Options
We offer full customization for the UV 102 curing system, including:
- UV lamp type & quantity (LED arrays, mercury bulbs, or both)
- Belt material (PTFE, stainless steel, mesh)
- Cleaning system (anti-static or dust-free)
- Software interface (PLC, touch screen, data logging)
- Explosion-proof design for solvent-based materials
- Customizable tunnel length or pass-through height
Key Features
- Real-time UV intensity feedback & auto-compensation
- Double safety interlock (door & temperature)
- Low ozone emission with optional catalytic filter
- Touchscreen with recipe storage for 100+ products
- Modular design allows customizable field upgrades
- Uniformity ≥ 92% across curing area
Support & Services
- Free remote installation guidance & video support
- 18-month warranty with customizable extended plans
- Spare parts delivery within 48 hours (global hubs)
- Annual calibration service (on-site or return)
- Customizable maintenance contracts (monthly/quarterly)
Packing & Shipping
- Packaging: Plywood case with anti-vibration foam + moisture barrier
- Dimensions (standard): 1200 x 800 x 1400 mm (weight ~180 kg)
- Shipping: FOB or CIF by sea/air. Customizable pallet size & labeling for OEM partners
- Documents: CE, RoHS, manual, calibration certificate
Frequently Asked Questions
Q1: Can the UV 102 cure solvent-based materials safely?
A: Yes, with customizable explosion-proof ventilation and sealed lamps.
Q2: How do I choose the right wavelength?
A: Based on your photoinitiator. We offer customizable wavelength testing using your sample.
Q3: Is the belt speed customizable during curing?
A: Yes, via PID controller; speed can be programmed per recipe.