This energy-efficient compact excimer matt coating and curing line is engineered for manufacturers seeking premium surface finishing capabilities without excessive floor space or utility consumption. Built with cost-effectiveness in mind, the line incorporates advanced excimer technology to achieve ultra-matte (1-5° gloss) and skin-like tactile surfaces on flooring boards and wall panels, using up to 40% less nitrogen than conventional systems due to a proprietary gas recirculation design.
The compact footprint (as short as 27 meters) makes it ideal for factories with space constraints or for retrofitting into existing production lines. Despite its smaller size, it delivers professional-grade surface properties: high hardness, scratch resistance (self-healing for minor scratches), stain resistance, yellowing resistance, and excellent anti-fingerprint performance.
| Parameter | Specification |
|---|---|
| Model | EXC-ECO1600 |
| Max. working width | 1300-1600 mm (customizable to 2200 mm) |
| Substrate thickness range | 3-30 mm (customizable up to 50 mm) |
| Production line speed | 5-20 m/min (customizable up to 25 m/min) |
| Excimer lamp wavelength | 172 nm (standard) / 254 nm (optional, customizable) |
| Excimer lamp lifetime | ≥3000 hours (maintenance-free quartz tube) |
| Gloss level (60°) | 1-5 GU (adjustable) |
| Coating thickness (wet) | 5-50 μm (customizable) |
| Nitrogen consumption | 8-20 m³/h (closed-loop recirculation, customizable) |
| Total installed power | 45-90 kW (depending on configuration) |
| Line length | 27-40 m (customizable, compact layout available) |
| Power supply | 380V-415V / 50-60Hz, 3-phase |
| Control system | PLC + 10″ touchscreen, remote connectivity option |
| Noise level | <75 dB(A) |
Highly customizable: working width (from 800 mm to 2200 mm), line length (compact layout for tight spaces), speed vs. gloss trade-off, number of coating passes (single-coat or multi-layer), customizable coating weight (1-50 g/m²). Customizable nitrogen recirculation efficiency (up to 85% recovery). Customizable lamp type (mercury, LED, or hybrid). Also customizable for water-based or solvent-based UV coatings. Customizable conveyor height for ergonomic operation or automated integration.
A: Our closed-loop recirculation system reduces nitrogen consumption to 8-20 m³/h (typical), compared to 30-50 m³/h for conventional systems. Customizable recovery modules can further reduce usage to as low as 5-10 m³/h.
A: Yes - the system is customizable with dedicated cleaning cycles. A complete changeover, including full cleaning and purging, takes approximately 60-90 minutes. Customizable automatic cleaning system is available as an option.
A: Yes - the excimer chamber is fully enclosed with safety interlocks. UV radiation (172nm) is contained within the chamber; external leakage is zero. Nitrogen is used in ventilated areas, and the system includes oxygen deficiency sensors for safety.
A: Typical lifetime is ≥3000 hours of operation. We offer customizable lamp exchange kits and a maintenance schedule based on your production volume.