High-Speed Automatic Laminating Production Line for Flexible Packaging | Customizable Speeds up to 300m/min
Product Description
This High-Speed Automatic Laminating Production Line is a state-of-the-art solution designed for the flexible packaging industry. It integrates unwinding, adhesive coating, drying (if applicable), laminating, and rewinding into a seamless automated process. The line is engineered to bond multiple layers of materials such as BOPP, PET, CPP, Nylon, Aluminum Foil, and Paper to create high-barrier composite films. With a robust PLC control system and servo-driven technology, it ensures consistent tension control and precise registration, drastically reducing material waste and operational costs. The system supports both solvent-based and solventless adhesives, offering converters the flexibility to adapt to market demands for sustainable packaging.
Technical Parameters
| Parameter |
Specification |
| Machine Model |
GL-HS1000 |
| Max Web Width |
1050 mm (Customizable up to 1600 mm) |
| Max Mechanical Speed |
300 m/min |
| Max Production Speed |
280 m/min |
| Material Thickness Range |
Film: 12-60 µm / Foil: 7-30 µm / Paper: 40-120 g/m² |
| Unwind Diameter |
Max. 800 mm |
| Rewind Diameter |
Max. 800 mm |
| Adhesive Type |
Solvent-based, Solventless, Water-based |
| Drying Tunnels |
3-Zone Hot Air Circulation (Length customizable) |
| Coating Method |
Gravure Coating (5-Roll Transfer System Optional) |
| Heating Source |
Electric, Thermal Oil, or Steam |
| Machine Dimensions |
Approx. 14,000 x 3,500 x 3,200 mm |
Application
Our laminating production lines are widely used in the production of:
- Food Packaging: Stand-up pouches, vacuum bags, snack wrappers
- Medical Packaging: Sterilizable bags, blister pack lidding foils
- Industrial Materials: Reflective insulation films, waterproof roll roofing
- Consumer Goods: Detergent packaging, shampoo sachets, shrink film labels
Customization
We understand that every production facility has unique requirements. Therefore, our laminating lines are highly customizable. Options include:
- Customizable working widths to match existing slitting or printing machines
- Customizable unwind/rewind configurations (shaftless, turret type)
- Customizable drying tunnel lengths and temperatures for specialized materials
- Integration with existing MES/ERP systems
Features
- Automatic Tension Control: Closed-loop control system ensures stable tension from unwind to rewind
- High Precision Registration: Advanced EPC (Edge Position Control) and LPC (Line Position Control) systems
- Energy Efficient: Optimized drying tunnel design reduces energy consumption by up to 20%
- User-Friendly HMI: Touchscreen interface with one-click recipe storage for repeat jobs
- Robust Construction: Heavy-duty frames ensure vibration-free operation at maximum speeds
Frequently Asked Questions
Q1: What is the difference between solventless and dry lamination?
A1: Solventless lamination uses adhesives without organic solvents, making it more environmentally friendly and eliminating the need for long drying tunnels, thus saving energy. Dry lamination uses solvent-based adhesives and requires a drying tunnel to evaporate the solvents, offering a wider bonding range for difficult materials.
Q2: Can this line handle Aluminum foil lamination?
A2: Yes, with the customizable tension control system, our line is perfectly capable of handling delicate materials like aluminum foil (down to 7 microns) without damage.