Ultrasonic Cleaning Equipment / Cleaning for Mold Injection Industry
- High-Frequency Ultrasound + Pulsed Electrolysis Collaboration: 28-80kHz ultrasonic cavitation peels off stubborn stains, combined with 3-15V adjustable DC electrolysis (anodic oxidation/cathodic reduction optional), achieving dual decontamination for metal workpieces such as copper, aluminum, and stainless steel:
▶ Oil Stains/Cutting Fluids: Ultrasonic cavitation breaks oil films, and electrolytic reactions catalyze saponification to remove 99% mineral oil within 5 minutes.
▶ Oxide Scales/Rust: Electrolytic current dissolves metal oxides, while ultrasonic vibration accelerates debris stripping. With 5% oxalic acid solution, metallic substrate luster is restored within 10 minutes. - Intelligent Electrolytic Protection: Built-in voltage sensor automatically adjusts current density (0.5-5A/dm²) when the distance between the workpiece and electrode changes, avoiding over-corrosion.
- Adjustable Pressure Air Gun: 0.2-0.8MPa air pressure adjustment via knob, paired with a fine nozzle (φ3mm) to blow water from blind holes and thread gaps, compensating for automated drying blind spots.
- Anti-Splash Guard: Transparent acrylic baffle can be flipped and folded to protect operators while facilitating observation of blowing effects, suitable for detailed processing of precision workpieces.
- Reagent Compatibility Design: 316L stainless steel inner tank resistant to acid and alkali (pH 4-10), supporting various media such as water-based anti-rust agents (e.g., 5% sodium nitrite solution) and solvent-based anti-rust oils.
- Constant Temperature Stirring System (Optional): 20-60°C temperature control (±1°C) + magnetic levitation stirring ensures uniform anti-rust film adhesion, increasing salt spray test time by 30% (e.g., steel anti-rust cycle extended from 72 hours to 100 hours).
- Dual-Temperature Zone Control: 60°C low-temperature pre-drying (removing surface free water) in the front section, 120°C high-temperature curing (promoting anti-rust film crosslinking) in the rear section, with adjustable airspeed (3-8m/s), reducing overall drying time by 40%.
- Filtered Air Duct: Air inlet equipped with G4 primary + F8 medium-efficiency filters to prevent secondary dust contamination, suitable for pre-treatment of electroplating/painting requiring high surface cleanliness.
Flexible Cleaning and Electrolytic Parameter Configuration:
Workpiece Material | Ultrasonic Frequency | Electrolytic Voltage | Typical Processing Time | Applicable Stain Types |
Aluminum Alloy | 40kHz | 5-8V | 3-5min | Release agents, aluminum chip oxide layers |
Stainless Steel | 28kHz | 10-15V | 8-10min | Welding residues, oil stains |
Copper Alloy | 60kHz | 3-6V | 2-4min | Fingerprints, sulfide spots |
Optional Anti-Rust Processes:
- Short-Term Anti-Rust (1-3 months): Water-based anti-rust agent immersion, suitable for inventory turnover.
- Medium-Long-Term Anti-Rust (6-12 months): Solvent-based anti-rust oil immersion + hot air film sealing, suitable for export marine workpieces.
- Electrolytic System Protection: Titanium-platinum-plated electrodes offer 5x corrosion resistance compared to pure titanium, paired with insulated bakelite supports to prevent leakage. Grounding resistance ≤4Ω complies with GB/T 19670 safety standards.
- Humanized Manual Station: Air gun with non-slip rubber grip (weight <300g), paired with 3m pressure-resistant air hose, covering the entire anti-rust tank operation radius.