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Automotive Bumper Ultrasonic Piercing Welding Machine For Radar Cover High Precision Plastic Welding Solution
Automotive Bumper Ultrasonic Piercing Welding Machine For Radar Cover High Precision Plastic Welding Solution
Automotive Bumper Ultrasonic Piercing Welding Machine For Radar Cover High Precision Plastic Welding Solution
Automotive Bumper Ultrasonic Piercing Welding Machine For Radar Cover High Precision Plastic Welding Solution
Specifications
Brand Name :
huazhuo
Model Number :
HZ1101-07
Place of Origin :
China
MOQ :
1
Payment Terms :
T/T,L/C
Supply Ability :
500 Set/Year
Delivery Time :
60 Work Days
Controlling System :
PLC
Ambient Temperature :
-10℃~60℃
Robot Station Quantity :
2
Welding Mode :
Ultrasonic (Piercing) Welding
Ultrasonic Frequency :
35 KHZ
Output Power :
10 KW (adjustable based on requirements)
Safety Protection :
Light Curtain
Description

Tired of warranty claims from cracked radar housings? Ultrasonic piercing welding creates seamless bonds 3X more impact-resistant than traditional methods – your durability solution is here.

Working Principle

This machine utilizes high-frequency ultrasonic energy to create localized fusion between thermoplastic bumper materials and radar housings. A servo-guided piercing mechanism achieves precise penetration depth (adjustable 0.1–5mm), while real-time pressure monitoring and rapid cooling guarantee leak-proof, vibration-resistant bonds.

Application

Specifically engineered for automotive radar sensor assembly, this system excels in:

Front/rear bumper radar covers (e.g., LiDAR, blind-spot monitoring units)

High-volume production of EV/HEV bumpers with multi-material compatibility (ABS, PC/ABS, GF-PA6)


Prospects

As global safety regulations mandate 100% airtight sensor housing by 2025, this machine is positioned as the future-proof solution for OEMs and Tier 1 suppliers, combining ISO 26262-compliant traceability with 30% faster cycle times versus adhesive bonding.


Specification Parameters

Item Name

Automotive Bumper Ultrasonic Piercing Welding Machine for Radar Cover

Voltage

380V

Controlling System

PLC

Ambient Temperature

-10℃~60℃

Machine/Mold Weight

6T/1.5T

Robot Station Quantity

2

Machine/Mould Size

Customized

Welding Mode

Ultrasonic (Piercing) Welding

Ultrasonic Frequency

35 KHZ

Output Power

10 KW (adjustable based on requirements)

Safety Protection

Light Curtain

Input Air Pressure

≥6bar

Pneumatic Components

SMC

Advantages

Ultrasonic piercing welding technology offers numerous advantages in the application of automotive bumper radar covers, including high welding quality, high production efficiency, cleanliness and environmental friendliness, high safety, strong adaptability, cost-effectiveness, compliance with industry standards, and future-proofing. These benefits make it the preferred welding technology for automakers and Tier 1 suppliers in the production of radar covers.

After-sales Service Provided:

1.One-year warranty service

2.Online support, Video technical support

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Automotive Bumper Ultrasonic Piercing Welding Machine For Radar Cover High Precision Plastic Welding Solution

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Product Detail
Brand Name :
huazhuo
Model Number :
HZ1101-07
Place of Origin :
China
MOQ :
1
Payment Terms :
T/T,L/C
Supply Ability :
500 Set/Year
Contact Supplier
video
Automotive Bumper Ultrasonic Piercing Welding Machine For Radar Cover High Precision Plastic Welding Solution
Automotive Bumper Ultrasonic Piercing Welding Machine For Radar Cover High Precision Plastic Welding Solution

Suzhou Huazhuo automation equipment Co., Ltd

Verified Supplier
6 Years
jiangsu, suzhou
Since 2012
Business Type :
Manufacturer, Exporter
Main Products :
Ultrasonic Welding Automation, Automatic Ultrasonic Welding Machine, Ultrasonic Punching Machine
Total Annual :
50000000-80000000
Employee Number :
100~500
Certification Level :
Verified Supplier
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