Exceptional Wear Resistance Tungsten Carbide Hexagon Punch

Product Overview

The Tungsten Carbide Hexagon Punch is a high-performance tool engineered for demanding stamping and forming operations. Manufactured from ultra-fine grain tungsten carbide, it combines unparalleled wear resistance, extremely high compressive strength, and precise hexagon forming capability. Optimized for high-volume production of consistent hexagonal holes, hexagonal bosses, or hex socket screw blanks under high-speed, high-impact, and high-wear conditions, it significantly enhances production efficiency and die life.

Core Advantages & Value

1. Exceptional Wear Resistance, Multiplied Service Life
• Material Advantage: Tungsten carbide hardness exceeds 90 HRA, offering wear resistance dozens of times greater than high-end tool steel.
• Economic Benefit: The extremely long service life dramatically reduces downtime for die changes and punch replacement costs, making it ideal for continuous automated production.
2. High Compressive Strength & Impact Toughness
• Durability: Possesses very high compressive strength (≥4000 MPa), effectively resisting impact forces and pressure during punching, preventing head mushrooming or chipping.
• Stability: The optimized microstructure provides good impact toughness, tolerating certain degrees of misalignment.
3. Precision Hexagon Forming
• Dimensional Accuracy: The punch's hexagon head is precision-ground, featuring sharp contours and accurate angles, ensuring formed hexagons are regular and dimensionally consistent.
• Superior Surface Finish: The high surface finish of the punch helps reduce friction, improving part quality and minimizing galling.

Technical Parameters Table

Typical Applications

• Fastener Industry: High-volume forming of hex socket heads in cap screws.
• Metal Stamping: Punching hexagonal holes or bosses in metal sheets.
• Automotive Components: Production of precision small parts requiring hexagonal features.
• Electronics: Hexagon riveting or forming for components like electrical interfaces and casings.

Why Choose Our Tungsten Carbide Hexagon Punch?

We are not just manufacturers; we are your partners in enhancing production efficiency. Understanding the significant impact of punch failure on production lines, we:

• Select Materials Stringently: Use premium tungsten carbide powders to ensure quality from the source.
• Employ Precision Manufacturing: Utilize advanced press and sinter technology combined with CNC precision grinding to ensure consistent dimensions and performance for every punch.
• Provide Strong Support: Offer professional technical selection assistance and after-sales service to help you choose the most suitable grade for your specific workpiece material (e.g., stainless steel, titanium alloy, low-carbon steel).