Product Overview
The Tungsten Carbide Piston Sleeve is a high-performance component engineered for extreme operating conditions, widely used in high-pressure plunger pumps, hydraulic systems, and precision injection molding equipment. Manufactured from high-purity tungsten carbide (hard alloy) through precision sintering and grinding processes, it combines ultra-high hardness, exceptional wear resistance, and excellent corrosion resistance. Capable of maintaining long-term stable performance under high pressure, high speed, and in abrasive media, it significantly enhances equipment service life and operational efficiency.
Core Advantages
- Exceptional Wear Resistance, Extended Service Life
With a hardness exceeding HRA 90, the tungsten carbide material offers wear resistance more than 20 times greater than traditional chrome steel tubes. It maintains an extremely low wear rate even in unlubricated or abrasive media environments, drastically reducing replacement frequency and maintenance costs. - Ultra-High Pressure Resistance, Reliable Stability
Featuring a compressive strength over 3000 MPa, it withstands extreme system pressures and frequent impact loads, preventing deformation or fatigue cracking. This ensures long-term, stable operation of equipment under demanding conditions. - Low Friction Coefficient, Energy Efficient
The surface undergoes nano-level polishing, achieving an ultra-smooth finish of Ra ≤ 0.1 μm. This effectively reduces friction against sealing elements, improves energy efficiency, and minimizes power loss. - Superior Corrosion Resistance, Handles Complex Media
Resistant to acidic, alkaline, and high-salinity media, it is suitable for corrosive environments such as chemical processing and marine engineering, preventing performance degradation due to corrosion.
Technical Parameters
| Parameter | Value |
| Base Material | Ultra-Fine Grain Tungsten Carbide |
| Hardness | ≥ HRA 90 |
| Transverse Rupture Strength | ≥ 3500 MPa |
| Density | 14.0 - 14.8 g/cm³ |
| Surface Finish | Ra ≤ 0.1 μm |
| Operating Temperature Range | -100℃ ~ +800℃ |
| Concentricity | ≤ 0.005 mm |
Application Fields
- High-Pressure Plunger Pumps: Used as piston sleeves in hydraulic systems for oil and mining industries.
- Precision Injection Molding Machines: Guide sleeves in injection units, ensuring shot accuracy and stability.
- Chemical Metering Pumps: Core components for corrosion-resistant and wear-resistant fluid handling.
- Aerospace: Critical wear-resistant components in hydraulic actuators.
Why Choose Us?
We utilize German imported sintering equipment and Japanese ultra-precision grinding technology to ensure every piston sleeve delivers:
- Zero-Defect Bore: Inner wall free from micro-porosity, eliminating media penetration and crack initiation points.
- Full Customization: Support for non-standard ID/OD/length design and composite coating treatments.
- Comprehensive Quality Control: Adherence to ISO 9001 and GJB standards from raw material selection to final inspection.
Contact Us for a Customized Solution
Let our professional engineers help you select the optimal piston sleeve configuration to break through equipment life limitations!
