Specifications
Tensile Strength :
700 - 1000 MPa
Density (g/cm³) :
14.5 - 15.0
Processing Method :
Cutting, Grinding, Polishing
Bending Strength (N/mm²) :
≥ 1800
Material Grade :
YG6X, YG8, YG10X, YG15
Working Temperature :
-200°C ~ +800°C
Place of Origin :
China
Model Number :
SX-2274
Impact Resistance :
Excellent
Certification :
ISO9001
Supply Ability :
10000 pcs/month
Price :
Negotiation
Tensilestrength :
Up to 2500 MPa
Payment Terms :
L/C,T/T
Hardness (HRA) :
89.0 - 93.5
Brand Name :
Sanxin
MOQ :
10pcs
Description
Cemented Carbide Mirror-Finished Polished Punch
Product Overview

In precision manufacturing, the surface quality of a punch directly determines forming accuracy and mold service life. Our Carbide Mirror-Finished Polished Punch is specifically designed for high-precision stamping, drawing, and powder metallurgy industries. Using an ultra-fine grain carbide substrate with our exclusive mirror lapping process, it retains carbide's excellent hardness while achieving an ultimate mirror effect of Ra ≤ 0.02μm (nanolevel in some cases). This effectively solves common stamping issues such as material sticking, galling, and abrasive wear.

Key Advantages
  • Nano-level Mirror Effect, Eliminates Galling: Ra 0.01μm - 0.02μm with extremely low friction coefficient prevents built-up edge
  • Superior Wear Resistance, 3-5 Times Longer Life: Hardness HRA 89-93.5 provides significantly longer service life compared to traditional SKD11 or high-speed steel punches
  • Excellent Dimensional Stability: Thermal expansion coefficient approximately 1/2 that of steel maintains micro-hole precision under high-frequency stamping
  • Edge Breakage Resistance & Toughness Balance: Bending strength ≥ 1800 N/mm² reduces the risk of chipping
Applications
  • Electronics Industry: LED lead frames, connector terminals, IC packaging molds
  • Automotive Industry: Airbag components, high-precision fuel injection nozzles, sensor housings
  • Powder Metallurgy: Press-forming of carbide components
  • Specialty Machining: High-speed stamping of motor silicon steel sheets, high-silicon aluminum alloy blanking
Technical Specifications
Parameter Category Item Standard Specification / Range Remarks
Substrate Material Material Grade YG6X, YG8, YG10X, YG15 Can be recommended based on application
Density (g/cm³) 14.5 - 15.0 -
Hardness (HRA) 89.0 - 93.5 Higher value = better wear resistance
Bending Strength (N/mm²) ≥ 1800 Higher value = better toughness
Machining Accuracy Roundness ≤ 0.0005 mm (0.5μm) -
Straightness ≤ 0.001 mm / 100mm -
Surface Quality Mirror Grade Ultra-mirror / Standard mirror / Rough ground -
Surface Roughness (Ra) ≤ 0.01μm - 0.02μm (Ultra-mirror)
≤ 0.05μm (Standard mirror)
≤ 0.1μm (Rough ground)
Lower value = smoother surface
Surface Luster Bright silver / Mirror reflective effect No tool marks, no drag lines
Dimension Range Diameter (mm) 0.10 - 50.00 0.10-1.0mm is micro-diameter specialty
Overall Length (mm) 20 - 300 Recommended length-to-diameter ratio ≤ 15:1
Head Shape Flat / Spherical (R-radius) / Tapered / Stepped / Custom profile Fully customizable per drawing
Key Characteristics Coefficient of Friction ≤ 0.1 (against steel, unlubricated) Extremely low due to mirror finish
Thermal Expansion Coefficient Approx. 4.5 - 5.5 * 10⁻⁶/°C Approximately 1/2 that of steel
Modulus of Elasticity (GPa) 600 - 650 Very high rigidity, resistant to deformation
Usage Reference Recommended Guide Bushing Clearance 0.002 - 0.005 mm (per side) Too little clearance may cause seizure
Max. Stamping Speed Reference Application-dependent, up to 300-600 SPM High-speed stamping requires rigid press
Mirror-Finished Carbide Punch with Nano-Level Surface, Superior Wear Resistance, and Excellent Dimensional Stability
Customization

We support fully non-standard customization. For dimensions or special tolerances (e.g., ±0.0005mm) not listed in the table above, please contact our technical department for evaluation.

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Mirror-Finished Carbide Punch with Nano-Level Surface, Superior Wear Resistance, and Excellent Dimensional Stability

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Tensile Strength :
700 - 1000 MPa
Density (g/cm³) :
14.5 - 15.0
Processing Method :
Cutting, Grinding, Polishing
Bending Strength (N/mm²) :
≥ 1800
Material Grade :
YG6X, YG8, YG10X, YG15
Working Temperature :
-200°C ~ +800°C
Contact Supplier
Mirror-Finished Carbide Punch with Nano-Level Surface, Superior Wear Resistance, and Excellent Dimensional Stability
Mirror-Finished Carbide Punch with Nano-Level Surface, Superior Wear Resistance, and Excellent Dimensional Stability
Mirror-Finished Carbide Punch with Nano-Level Surface, Superior Wear Resistance, and Excellent Dimensional Stability
Mirror-Finished Carbide Punch with Nano-Level Surface, Superior Wear Resistance, and Excellent Dimensional Stability

Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd

Verified Supplier
8 Years
hunan, zhuzhou
Since 2003
Business Type :
Manufacturer, Importer, Exporter, Seller, Other
Total Annual :
8000000-10000000
Employee Number :
150~180
Certification Level :
Verified Supplier
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