We provide a complete and professional set of track maintenance vehicles for various factories (such as steel mills, ports, heavy machinery manufacturing, etc.) for their track transportation systems. These devices are specifically designed to ensure the smoothness of the tracks and the safety of train operations. They aim to efficiently and conveniently complete the daily inspections, maintenance, and emergency handling of the tracks, thereby extending the lifespan of the track system and ensuring the stable and efficient operation of main transportation equipment (such as heavy trolleys, metallurgical vehicles).
Vehicle type:
Track inspection vehicle: Equipped with precise measuring instruments, it is used to detect parameters such as track gauge, level, height, and direction.
Track maintenance vehicle/construction vehicle: Integrated with tool kits, welding equipment, and small lifting devices, it is used to replace sleepers, fasteners, and repair the track.
Track cleaning vehicle: Equipped with brush discs and dust collection devices, it removes dirt, slag, ice, and other foreign substances from the track and its grooves.
Power traction vehicle: Used to tow non-powered maintenance equipment or faulty vehicles.

Core Function:
Specialized maintenance operations: Designed to address common problems in factory tracks (such as subsidence, deformation, and foreign object encroachment), with direct and effective functions, improving maintenance quality and efficiency.
Quick response and mobility: The vehicle is lightweight and flexible, capable of quickly reaching any track failure point within the factory area, reducing downtime.
Ensuring main system operation: Through preventive maintenance and rapid repair, it directly reduces the risk of derailment and damage to main transportation equipment (such as hundred-ton transfer vehicles), ensuring production continuity.
Lowering overall costs: Professional maintenance can significantly extend the major track repair cycle and reduce production interruptions caused by track issues.
Safety configuration:
Work safety: The vehicle is equipped with parking brakes and support devices to ensure stability during maintenance operations; warning lights and signs are also provided.
Driving safety: Necessary lighting and horn devices are installed; there is a safety warning system when operating on the factory tracks.
Customized functions:
Functional module combination: Based on the most common maintenance requirements of customers, functions such as inspection, cleaning, and simple repair can be integrated into one vehicle.
Track gauge and working condition adaptation: Customized designs and protections are carried out for different track gauges (such as 1435mm, 762mm, etc.), track types (crane tracks, railway tracks), and environments (indoors, outdoors, high-temperature areas).

Applicable to all factory scenarios where materials are transported along fixed tracks:
Steel metallurgy enterprises: Maintenance of steel water tank trucks, slag tank trucks and track systems of roller conveyors in the steelmaking, continuous casting and rolling areas.
Port and storage yard: Maintenance of the main girder tracks beneath the gantry cranes and loading/unloading bridges.
Heavy manufacturing plant: Maintenance of heavy trolleys and gantry crane tracks in the large assembly workshop.
Power plants and chemical plants: Maintenance of dedicated tracks used for transporting heavy equipment or materials within the plants.

CNC Cutting
Transport the steel plate from raw material warehouse to CNC cutting workshop for cutting. After the cutting, the workers will do some simple processing such as chip moving and setting out.
Preliminary Assembling
Put the cut steel plate together according to the design drawing
Welding
Weld the steel plate with automatic welding machine after the preliminary assembling
Post weld treatment
Test the welding section after the welding, polish and burring. Post weld treatment to eliminate welding stress
Spray Primer
Transport the structure part after processing to painting booth for spraying primer. The main component of the primer is zinc rich epoxy antirust paint. The primer is to two layers
Assembling
Assemble the structure parts after spraying primer with wheels, motors and gear box, etc.
Paint finish
Transport the assembled cart to painting booth, inspect the integrity of primer. After that paint the finish
Debugging
Debugging the cart after painting the finish with electric control system, after the debugging, the cart will test without load. And after the no load test, the cart will be tested with load. After the inspection, the cart will be transported to storage area.

How can Transfer Carts be customized?

---- Low noise It causes low noise level.
---- Maximum safety Offers guarantee of maximum safety for operators and for the material handled. We really care about the safety of everyone involved in the job.
---- Easy for operation These vehicles are easy to drive, so as soon as you get it you will be able to use it to transport your loads. We will support you to make the best out of your heavy load transporter.
---- Easy to implement into manufacturing process Operates on standard floors; Do not require complex or permanent installation
---- Suitable for All Kinds of Weight The steering battery powered trolley is superb for handling both small and extremely huge loads for its modular fabrication and its high payloads: up to 300 ton for each trolley.

​*For lenght is less than 6m, the width is less than 2.2m. It will be transported by 20ft container. If the length is longer than 5.9m and less than 12m, it will be transported by 40ft container. If the quantity is 2 sets or 3 sets, they can be transported by full container. If the quantity is 1 set, it can be transported by LCL Container.
* If the length is less than 12m, the width is beyond 2.2m. It needs to be transported by flat rack (20 or 40 ft) . If the equipment is beyond above dimension, and quantity need to consider bulk cargo.

Customers' Visit

Our company is specializing in the Design and Manufacture of Flat Transfer Trolley to solve every material handling requirement. Our product includes Industrial Trailers, Transfer Cars, Electric Railway Transfer Trolley, Scissor Lift Tables, Turntables and many other specialty items.