1. SSCG160-3000-9000 160kW Gasoline Engine Electric Dynamometer Test Bench System Overview
The 160kW gasoline engine test bench system is a comprehensive test platform built to meet the needs of engine performance testing. By simulating engine operation at varying loads and speeds, it accurately measures and analyzes performance indicators such as power, economy, and emissions. The test bench integrates advanced sensor, automation, and data processing technologies, enabling automated control of the test process and real-time data collection and analysis, ensuring the accuracy and reliability of test results.
Factory conditions for equipment installation
Parameter | Value | Parameter | Value |
Altitude | Less than 1000 meters | Factory humidity | ≤80% |
Foundation thickness | >180mm | Factory temperature | 5°C~40°C |
Factory floor bearing capacity | 3t/㎡ | Power supply | 380V± 10 % three-phase 50Hz |
2. SSCG160-3000-9000 160kW Gasoline Engine Electric Dynamometer Test Bench System Reference Standards
The design, manufacturing, and testing processes of the test bench strictly adhere to multiple national standards and industry specifications. For example, GB/T 18297-2024 “Performance test code for road vehicle engines” specifies test methods and data processing for engine power, torque, fuel consumption, and other performance indicators. The current GB/T 19055-2024 "Reliability test methods for motor vehicle engines" stipulates the conditions, procedures, and evaluation criteria for engine reliability testing. These standards provide a crucial basis for the reliability testing of the 160-kW gasoline engine and ensure the compliance of the test bench test results.
3. SSCG160-3000-9000 160kW Gasoline Engine Electric Dynamometer Test Bench System Components
1) Electric dynamometer: Provides loading and dragging functions for the engine. Its main components include the AC motor, torque flange, and mounting bracket. It is equipped with the German HBM T40B series torque flange, which can accurately measure torque.
2) ABB ACS880 series variable frequency inverter system: Controls the electric dynamometer, enabling forward loading and reverse drag, and can directly feed the generated electrical energy back to the grid, achieving efficient and energy-saving control.
3) XLE-1000 measurement and control system: Provides overall control of the test bench, communicates with the variable frequency inverter system via a bus to set and control operating conditions, receives and collects parameters, and integrates external auxiliary equipment to achieve centralized communication and control. The test process can be completed automatically, with comprehensive and intelligent control.
4) Data Acquisition System: Equipped with appropriate temperature and pressure sensors and data acquisition modules, it collects relevant indicators of different engine components and uploads them to the measurement and control system to complete data display, recording and processing, with accurate collection and efficient processing.
5) Dynamic throttle actuator and fuel consumption meter: can achieve precise throttle control and fuel consumption testing under variable working conditions, adapt to complex working conditions, and test accurately.
6) Coolant temperature control device: It can ensure stable operation of the engine, avoid the impact of high temperature on test results, and ensure a stable test environment.
7) Fuel boost and pressure regulating device: ensures stable fuel pressure supply and provides guarantee for stable engine operation.
4. 160kW Gasoline Engine Electric Dynamometer Technical Parameters
Parameter Category | Technical Indicators |
Rated power | 160kW |
Rated torque | 509Nm |
Constant torque measurement range | 0-3000 rpm |
Constant speed measurement range | 3000-9000 rpm |
Torque measurement range | 0 -509Nm |
Torque measurement accuracy | ±0.15%FS |
Dynamic response time | ≤80ms |
Energy feedback efficiency | ≥97% |
Operating voltage | AC 380V±10% |
Frequency | 50Hz |
5. SSCG160-3000-9000 160kW Gasoline Engine Electric Dynamometer Test Bench System Core Advantages
1) Multi-field adaptation: Supports testing needs of multiple industries such as automobiles, ships, and power generation equipment without changing the test bench.
2) Accurate operating condition simulation: Able to simulate complex operating conditions such as idling, acceleration, and variable load, collect multiple key performance data, and comprehensively evaluate engine performance.
3) Intelligent automatic control: Fully automatic testing and data analysis to reduce human errors and improve work efficiency and test accuracy.
6. Gasoline Engine Electric Dynamometer Test Bench System Model List
Model | Power (KW) | Torque (Nm) | Rated Speed (rpm) | Max Speed (rpm) | Torque Measurement Accuracy |
SSCG30-3000/10000 | 30 | 95 | 3000 | 10000 | 0.2%FS |
SSCG45-3000/10000 | 45 | 143 | 3000 | 10000 | 0.2%FS |
SSCG60-3000/10000 | 60 | 191 | 3000 | 10000 | 0.2%FS |
SSCG90-3000/10000 | 90 | 286 | 3000 | 10000 | 0.2%FS |
SSCG110-3000/10000 | 110 | 350 | 3000 | 10000 | 0.2%FS |
SSCG160-3000/10000 | 160 | 509 | 3000 | 10000 | 0.2%FS |
SSCG200-3000/8000 | 200 | 637 | 3000 | 8000 | 0.2%FS |
SSCG250-3000/8000 | 250 | 796 | 3000 | 8000 | 0.2%FS |
SSCG300-3000/7500 | 300 | 955 | 3000 | 7500 | 0.2%FS |
SSCG350-3000/7500 | 350 | 1114 | 3000 | 7500 | 0.2%FS |
SSCG400-3000/7500 | 400 | 1273 | 3000 | 7500 | 0.2%FS |
Can be customized |
7. SSCG160-3000-9000 160kW Gasoline Engine Electric Dynamometer Test Bench System Application Areas
1) Automotive manufacturing and R&D: Providing accurate performance data during the development of new engines to support design optimization.
2) Small power generation equipment: Perform performance verification on 160kW gasoline generator sets before leaving the factory to ensure their stable operation.
3) Scientific research institutions and testing institutions: Provide high-standard testing platforms for engine-related scientific research and testing, and support technology verification and iteration.
4) Construction machinery: Testing engine reliability in special environments such as off-road vehicles and large agricultural machinery.
8. Trade Show
From October 24th to 26th, 2024, the Russian International Testing and Control Exhibition was successfully held at the Moscow Klokus International Convention and Exhibition Center. The exhibition is hosted by the well-known Russian exhibition company MVK and is an annual international professional exhibition on testing and control.
As the largest and most influential testing and control equipment exhibition in Russia, it has received strong support from official institutions such as the Russian Federation Ministry of Defense, Ministry of Industry and Trade, State Duma Defense Committee, Federal Technical Regulations and Metrology Bureau, and State Economic Development Bureau. A total of 10,237 visitors were received during the exhibition.
Seelong Intelligent Technology (Luoyang) Co., Ltd. was invited to participate in the exhibition, focusing on displaying its main products such as engine test benches and transmission test benches to the Russian market. As the only supplier of power system testing equipment in China, Seelong became one of the focuses of this exhibition, attracting professional visitors from many fields such as aviation, automobile, agricultural machinery and power generation equipment to come for communication and negotiation.
This participation not only enhanced the brand awareness of Seelong Intelligent in the Russian market, but also built an efficient communication platform for it to establish close cooperative relations with Russian partners and customers.
Company Profile
Seelong Intelligent Technology (Luoyang) Co., Ltd. is a high-tech enterprise specializing in equipment measurement, control, design, manufacturing, and sales services for power engineering systems in various fields such as aerospace, automotive, and new energy; The company is located in the beautiful peony city of Luoyang.
Seelong specializes in the research and development, production, and service of testing equipment for new energy motors, hybrid power systems, engines, transmissions, and more. Our main products include electric dynamometers, measurement and control systems, DC power supplies, and working condition guarantee systems. Seelong has a complete sales and service system, adhering to the business philosophy of providing fine quality services for survival and keeping on renovation for development, and providing users with various types of power engineering measurement and control solutions in various fields.
Seelong's advanced design philosophy and rich industry experience give the company a technological Advantages ahead of competitors in the same industry, and the company's products can better meet the actual market demand. Seelong is brave in innovation. While valuing its own technological breakthroughs and development, it has established long-term and in-depth cooperative relationships with multiple domestic research institutions such as Tsinghua University and Shandong University. It has passed CE certification, ISO9001 quality system certification, AAA level enterprise certification, obtained more than ten invention patents, and two software copyrights. It has provided professional equipment and services to more than a hundred users both domestically and internationally, The enterprise has won the trust of domestic and foreign customers with its cost-effective products and high-quality services, and has established a long-term win-win strategic partnership.
The company always adheres to the business philosophy of "taking technological innovation as its mission and quality service as its purpose", constantly surpassing the advanced level in the same industry, integrating into the world, measuring and controlling the future, and creating high-quality products. To provide customers with products and services with high intelligence, precision, speed, reliability, and added value.
All employees of Seelong Intelligent Technology (Luoyang) Co., Ltd. warmly welcome sincere cooperation from domestic and foreign customers, and work together for the future and common development.
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FAQ
Q: What's the minimum order quantity for our cooperation?
A: We support small trail order of 1 pcs for stock products.
Q:How can I learn more about the products?
A: Please leave your email and we will send you your electronic sample book.
Q: What's your payment term?
A: Normally 40% T/T deposit, pay in full before shipment.
Q:What's the lead time for my orders?
A: Dynamometers production cycle is 6-8 weeks, sensors production cycle is 2-3 weeks, other products please contact with us.
Q: How do we get the overall solution of the test bench?
A: Leave us your email, our technical staff will communicate with you about the detailed plan.
Q: Can I come to visit your factory?
A: Sure, you are always welcomed to have a visit.