MachineU > China Products > Tools & Hardware > Fasteners > Other Fasteners
Ultrasonic Brass Inserts Custom Knurled Fast Installation Lead Free Non Standard Precision
Ultrasonic Brass Inserts Custom Knurled Fast Installation Lead Free Non Standard Precision
Ultrasonic Brass Inserts Custom Knurled Fast Installation Lead Free Non Standard Precision
Ultrasonic Brass Inserts Custom Knurled Fast Installation Lead Free Non Standard Precision
Ultrasonic Brass Inserts Custom Knurled Fast Installation Lead Free Non Standard Precision
Ultrasonic Brass Inserts Custom Knurled Fast Installation Lead Free Non Standard Precision
Specifications
Brand Name :
TF
Model Number :
TF-006
Certification :
ISO9001
Place of Origin :
Shenzhen, China
MOQ :
1
Price :
0.10-0.60USD
Payment Terms :
T/T
Supply Ability :
10000000pieces/per month
Delivery Time :
3days/Start
Packaging Details :
Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements)
Installation Process :
Structure Optimized for Ultrasonic Welding
Core Advantage :
Fast Cycle (1-2s/pc) / Strong Bond / No Thermal Stress
Knurling Type :
Diamond / Annular Groove / Straight / Custom Design
Lead-In Design :
Precision Chamfer / Ensures Accurate Horn Alignment
Material Options :
Lead-Free Eco Brass / Low-Lead Brass
Compatible Frequency :
Suitable for 20kHz, 30kHz, 40kHz Std Ultrasonic Equipment
Plastic Compatibility :
ABS, PC, PA66, PEEK and other Thermoplastics
Custom Service :
Non-Std Dimensions / Horn Recommendation Service
Description
Precision Ultrasonic Brass Inserts for High-Speed Automated Plastic Assembly
Quick Product Overview
Designed specifically for high-volume plastic assembly, our ultrasonic brass inserts ensure clean, fast, and consistent bonding. Optimized knurl profiles and lead-in structures enable efficient ultrasonic energy transfer, creating strong mechanical interlocks within 1-2 seconds. We provide customized solutions based on your equipment frequency and plastic type to maximize assembly yield and efficiency.
Product Description
Ultrasonic insertion requires precise insert geometry to prevent energy reflection, insufficient bonding, or tooling damage. With 15 years of precision manufacturing expertise, we've developed specialized insert structures optimized for ultrasonic processes. Our process compatibility engineering ensures optimal performance on your equipment, with recommendations for knurl patterns and lead-in structures based on your specific requirements.
Ultrasonic Brass Inserts Custom Knurled Fast Installation Lead Free Non Standard Precision
Product Features & Advantages
Feature Advantage to You
Knurl Design Optimized for Ultrasonics Specific tooth angle and depth maximize ultrasonic energy absorption, creating strong molecular-level bonds rather than simple mechanical encapsulation
Precise Lead-In & Alignment Structure Precision-machined lead-in chamfer ensures fast, accurate horn alignment, preventing wear, damage, and energy loss
1-2 Second Fast Cycle Time Optimized heat transfer and knurl design complete welding in 1-2 seconds, improving assembly line efficiency and reducing costs
Broad Material & Equipment Compatibility Compatible with 20kHz/30kHz/40kHz equipment and various thermoplastics including ABS, PC, PA66, and PEEK
15 Years Experience & Engineering Support Early engagement with our engineers for horn selection advice and insert optimization, supported by 5,000㎡ factory and 300+ machines
Ultrasonic Brass Inserts Custom Knurled Fast Installation Lead Free Non Standard Precision
Product Specifications
Specification Item Detail / Capability Notes / Description
Compatible Ultrasonic Frequency 20kHz, 30kHz, 40kHz Standard Industrial Frequencies Customizable per equipment
Recommended Thread Sizes M2-M6 (Metric); #2-56 to 1/4-20 (Unified) Common sizes for ultrasonic insertion
Optimized Knurl Types Diamond / Annular Groove / Helical Pitch and height adjustable per plastic type
Lead-In Chamfer Design 15°-30° Lead-In Angle / Adaptable to Horn Ensures fast alignment
Material Options Lead-Free Eco Brass / C3604 Free-Cutting Brass Material certs provided
Recommended Plastics ABS, PC, PC/ABS, PA66, PBT, PEEK Targeted parameter guidance provided
Ultrasonic Brass Inserts Custom Knurled Fast Installation Lead Free Non Standard Precision
Product Applications
High-Volume Smart Appliance Assembly: High-speed automated assembly lines for coffee machine, vacuum cleaner, and air purifier housings.

Automotive Interior Production: Ultrasonic insertion processes for instrument panels, door trims, and center console components.

Consumer Electronics Enclosure Assembly: Metal thread insertion for laptop housings and tablet frames.
Frequently Asked Questions (FAQ)
Can you handle complex custom designs and provide design optimization suggestions?
Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
How do you ensure quality consistency and handle defect issues?
We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
What are your lead times and how do you handle urgent orders?
Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Will I get timely responses and professional support throughout the project?
Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Can you provide material certifications and environmental compliance reports?
Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
How do you protect my designs and intellectual property?
We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
What are your payment terms and MOQ requirements?
We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
Send your message to this supplier
Send Now

Ultrasonic Brass Inserts Custom Knurled Fast Installation Lead Free Non Standard Precision

Ask Latest Price
Watch Video
Product Detail
Brand Name :
TF
Model Number :
TF-006
Certification :
ISO9001
Place of Origin :
Shenzhen, China
MOQ :
1
Price :
0.10-0.60USD
Contact Supplier
video
Ultrasonic Brass Inserts Custom Knurled Fast Installation Lead Free Non Standard Precision
Ultrasonic Brass Inserts Custom Knurled Fast Installation Lead Free Non Standard Precision
Ultrasonic Brass Inserts Custom Knurled Fast Installation Lead Free Non Standard Precision

Shenzhen TingFeng Hardware Products Co.,Ltd

Verified Supplier
1 Years
guangdong, shenzhen
Business Type :
Manufacturer, Exporter, Seller
Main Products :
Precision Machined Parts, CNC Turned Parts, CNC Milling Parts
Total Annual :
20000000-30000000
Employee Number :
60~70
Certification Level :
Verified Supplier
Discover similar products
View More

Find Similar Products By Category:

Supplier Homepage Products CNC Turned Parts
MachineU China Products Tools & Hardware Fasteners Other Fasteners
Contact Supplier
Submit Requirement