Specifications
Model Number :
TEMA
Tube Material :
C70600 o61
MOQ :
1 SET
Operating Temperature :
150-40°C
Lug :
SA387 GR.11 CL2
Supply Ability :
1000 ton/month
Seismic Load :
UBC-1994
Product :
Heat Exchanger
Price :
Negotiable
Forgings :
SA-350-LF3​, SA-350-LF1 or LF2
Expansion Joint :
Bellows-type optional
Torispherical Head :
SA-516 Gr.70N
Delivery Time :
45-150days
Design Types :
Fixed tubesheet, Floating head, Tube
Sealing Strips :
SS316L
Brand Name :
Yuhong
Packaging Details :
Ply-wooden Case /Iron Case/ Bundle with plastic Cap
Bracket :
A516 GR.60
Certification :
ASME U, S, PP, NBR
Thermal Design :
HTRI software calculated
Place of Origin :
China
Thermal performance :
High heat transfer efficiency
Tubesheet :
SA336 F12
Description

Custom Type Fixed Tubesheet Shell and Tube Heat Exchanger for Inter Coole

1. Equipment Overview & Configuration
A fixed tubesheet design (typically TEMA Type AEL or BEM) represents the most robust and leak-proof configuration for compressor intercooler applications. Because the tubesheets are welded directly to the shell, there are no internal gaskets or floating mechanisms, completely eliminating potential bypass leakage between high-pressure process gas and the cooling medium.

2. Comprehensive Technical Data Sheet (Mechanical & Thermal

The table below outlines a standard custom configuration for a high-pressure stage intercooler.

Parameter Category Specification Details: Shell Side Specification Details: Tube Side
Fluid Allocation Cooling Medium (e.g., Water / Glycol) Process Gas (e.g., Air, Methanol Gas, N₂/H₂)
TEMA Type Components E (One-Pass Shell) / M (Fixed Tubesheet) A (Removable Channel & Cover) / L (Bonnet)
Design Pressure 1.0 MPa (145 psi) [Customizable] 3.5 MPa (508 psi) [Customizable]
Design / Test Temperature -10°C to 80°C -10°C to 180°C
Operating Temperature Inlet: 25°C $rightarrow$ Outlet: 38°C Inlet: 150°C $rightarrow$ Outlet: 40°C
Corrosion Allowance 1.5 mm 3.0 mm (or based on gas corrosivity)
Pass Count 1-Pass 2-Pass or 4-Pass (Optimized for gas velocity)
Joint Type N/A Strength Welded + Extended Expanded

3. Material Selection Matrix (Custom Options)

Materials are selected based on the specific chemistry of the process gas and the quality of the cooling water.

Component Standard Industrial Carbon Steel Premium High-Corrosion / Duplex Options
Shell & Shell Cover ASME SA516 Gr. 70 ASME SA240 Type 304 / 316L Stainless Steel
Tubesheet ASME SA105 / SA516 Gr. 70 ASME SA240 S31803 (Duplex) / SS316L Clad
Heat Exchanger Tubes ASME SA179 (Cold Drawn Carbon Steel) ASME SA213 TP316L / SA789 S31803 (Duplex)
Tube Profile Bare / Smooth Tube Low-Finned (Integral) / Corrugated Tubes
Baffles & Spacers ASME SA283 Gr. C / SS304 SS316L
Channel / Bonnet ASME SA106 Gr. B / SA516 Gr. 70 ASME SA240 TP316L

4.Typical Industrial Sector Applications

This specific ASME/NBR certificated design is built for heavy industrial environments, including:

Oil & Gas Refineries: Inter-stage cooling of hydrocarbon gases, recycle hydrogen gas, and sour gases.

Petrochemical & Methanol Plants: Cooling of synthesis gas (Syngas) and high-pressure process loops.

Air Separation Units (ASU): Multi-stage centrifugal air compressors producing bulk O2 and N2.

Large-scale Utilities: High-pressure plant air systems where NBR/NR-13 compliance is mandatory for South American/Brazilian operations.

Custom Type Fixed Tubesheet Shell and Tube Heat Exchanger for Inter Cooler

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Custom Type Fixed Tubesheet Shell and Tube Heat Exchanger for Inter Cooler

Ask Latest Price
Model Number :
TEMA
Tube Material :
C70600 o61
MOQ :
1 SET
Operating Temperature :
150-40°C
Lug :
SA387 GR.11 CL2
Supply Ability :
1000 ton/month
Contact Supplier
Custom Type Fixed Tubesheet Shell and Tube Heat Exchanger for Inter Cooler
Custom Type Fixed Tubesheet Shell and Tube Heat Exchanger for Inter Cooler
Custom Type Fixed Tubesheet Shell and Tube Heat Exchanger for Inter Cooler
Custom Type Fixed Tubesheet Shell and Tube Heat Exchanger for Inter Cooler

YUHONG HOLDING GROUP CO., LTD

Verified Supplier
2 Years
ningbo
Since 1990
Business Type :
Manufacturer, Exporter, Trading Company, Seller
Total Annual :
50M-75M
Employee Number :
50~850
Certification Level :
Verified Supplier
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