Aluminum Copper Cable Stranding Made Easy: Professional Rigid Machine Solution

1. Application

This machine is mainly used for the production of large-section and large-length steel-core aluminum stranded wire and copper, aluminum and aluminum alloy conductors without back-twist stranding; it can also be used for the non-back-twist twisting and compacting of round, special-shaped and sector-shaped conductor cores.

2. Main components

2.1. Φ630 Pay-off stand

2.2. #type wire guiding stand

2.3. 6B, 12B , 18B strander

2.4. Wire assemble die & compacting device

2.5. Meter counter(Mechanical, Electronic)

2.6. Φ 2000 strong double capstan

2.7. Φ 2500 column type pay-off stand

2.8. Electric control system

2.9. Safety protection system

2.10. Side bottom reel loading device

3. Main features

3.1. The entire machine adopts separate ground shaft transmission, and the stranding body is driven to rotate by a dedicated gearbox. Compared with the traditional ground shaft transmission cage strander, it has a simplified structure, making equipment maintenance more convenient

3.2. The control of the whole machine adopts S7-Smart200 series PLC, and various production process parameters are set through the touch screen. Each section of the cage and capstan are driven by a Jiangsu Zhima servo motor, and the motor driver is a frequency converter device. To ensure transmission accuracy, the transmission motor adopts a grating encoder feedback, and the whole machine adopts a bus communication method to ensure signal transmission accuracy. In actual production, users set the process parameters such as the pitch of each section of the cage and the speed of the production line on the touch screen according to the required cable specifications. When starting up, the speed of each transmission part is automatically calculated by PLC to ensure the synchronization of the whole machine and the accuracy of the twisted wire pitch, and to achieve stepless speed regulation of the whole machine. The electronic control system has advanced technology, convenient operation, and reliable operation.

3.3. The pulse principle is used to detect wire breakage, which can accurately determine the wire breakage signal of any bobbin in each section of the cage, ensuring detection accuracy. Through the display on the touch screen, the operator can quickly solve the problem and start the next start up.

3.4. The machine uses S7-200 programmable controller and field bus to unified command and coordinate the working status of all parts of the machine, and uses a frequency converter to control the starting and operation of the AC motor. Touch screen is used to set and display various process parameters. The electronic control system is technologically advanced, easy to operate and reliable in operation.

4.Main technical parameters

5.Photos

6.Packing photo

7.Our factory and introduction

Hebei Baohong Electrical Machinery Co., Ltd. was founded on August 1, 2006. Located in the industrial zone of Shawa Township, Hebei City,which lies at the triangular center of Beijing, Tianjin and Shijiazhuang, the company enjoys convenient transportation and abundant iron and steel resources. Starting with the production of stranding machine series products, it has undergone 18 years of development.

By fully relying on talentadvantages and technical strength, the company continuously researches and develops new technologies and processes, achieving steady growth and gradually evolving into a comprehensive economic entity with advanced manufacturing technology, strong production capacity, and sales networks covering the whole country and overseas.

The company covers a factory area of 30,000 square meters, with more than 100 employees, including 12 mechanical and electrical engineers,and its processing equipment totals more than 60 million yuan. Currently, through the introduction of large-scale processing equipment and the research, development and improvement of processes, the company has become the only manufacturer in China that produces JLK cage stranding machine series units on an assembly line.