1. Material Specification
Base Tube Standard: ASTM A179 specifies seamless cold-drawn low-carbon steel tubes, designed for heat exchangers and condensers in medium-low temperature and high-pressure environments.

Chemical Composition (precise ranges and functions):

2. Mechanical Properties:

• Tensile Strength: ≥325 MPa
• Ensures resistance to fracture under high pressure.
• Yield Strength: ≥180 MPa
• Reflects load-bearing capacity before plastic deformation.
• Elongation: ≥35% (50mm gauge length)
• High elongation indicates ductility, suitable for cold-working processes (e.g., fin extrusion).

3. Manufacturing Process:

• Cold Drawing: Refines grain structure, improves surface finish, and ensures dimensional accuracy.
• Heat Treatment: Annealing may be applied to relieve stress, but ASTM A179 tubes are typically delivered in the "as-drawn" condition.

4. Extruded Fin Manufacturing Process

• Tube Pre-Treatment: Surface cleaning (pickling or sandblasting) to remove oxides and contaminants, ensuring fin formation quality.
• Die Design: Die Material: Tungsten carbide (high wear resistance). Die Structure: Spiral groove design to control fin height (H), pitch, and thickness.
• Extrusion: Mechanical Extrusion: The base tube is forced through rotating dies, integrally forming helical fins without welding or bonding. Cold Work Hardening: Fin regions undergo lattice distortion, increasing hardness (HV +20–30%) and fatigue resistance.
• Post-Processing: Dimensional calibration (fin height/pitch tolerance: ±0.1mm). Surface treatments: Optional galvanizing, aluminizing, or anti-corrosion coatings (e.g., epoxy).

5. Process Advantages

• Seamless Integration: Fins and base tube are monolithic, eliminating interfacial corrosion risks.
• High Thermal Conductivity: No contact thermal resistance (superior to welded or wrapped fins).
• Adjustable Fin Density: 5–11 FPI (fins per inch) balances heat transfer and pressure drop.

6. Applications

• Power Generation: Boiler economizers, air preheaters (APH), condensers.
• Petrochemical & Refining: Hydrocracker feed/effluent exchangers, crude oil preheaters.
• HVAC & Refrigeration: Industrial chiller condensers, heat pump evaporators/condensers.
• Renewable Energy: Biomass boiler flue gas heat recovery, geothermal heat exchangers.