ASTM A213 T9 Alloy Steel Studded Fin Pipe with 13Cr Studs for Radiant Coil Applications
Studded fin pipes are widely used in radiant coils for high-temperature and high-pressure environments such as furnaces, heaters, and boilers. ASTM A213 T9 alloy steel with 13% chromium (13Cr) studs ensures excellent mechanical strength, thermal efficiency, and resistance to corrosion and oxidation, making it ideal for demanding applications.
1. Material Specification
Base Tube Material:
- Standard: ASTM A213
- Grade: T9 Alloy Steel
- Type: Seamless ferritic alloy steel
- Applications: Used in high-temperature services, including heat exchangers and boiler systems.
Stud Material:
- Material: 13Cr (13% Chromium)
- Purpose: Improves heat transfer and resists oxidation and corrosion at elevated temperatures.
2. Chemical Composition
ASTM A213 T9 Base Tube:
BASE TUBE ASTM A213 T9 FIN PIPE Chemical Composition |
Element | Carbon (C) | Manganese (Mn) | Phosphorus (P) | Sulfur (S) | Silicon (Si) | Chromium (Cr) | Molybdenum (Mo) |
ASTM A213 T9 | 0.08 – 0.18 | 0.30 – 0.60 | ≤ 0.025 | ≤ 0.025 | 0.50 – 1.00 | 8.00 – 10.00 | 0.90 – 1.10 |
13Cr Studs:
STUDS 13Cr Chemical Composition |
Element | Carbon (C) | Manganese (Mn) | Chromium (Cr) | Silicon (Si) | Phosphorus (P) | Sulfur (S) |
13Cr Studs | ≤ 0.20 | ≤ 1.00 | 12.00 – 14.00 | ≤ 1.00 | ≤ 0.030 | ≤ 0.030 |
3. Mechanical Properties
BASE TUBE ASTM A213 T9 FIN PIPE Mechanical Properties |
Property | Tensile Strength | Yield Strength | Elongation | Hardness |
ASTM A213 T9 | ≥ 415 MPa | ≥ 205 MPa | ≥ 20% | ≤ 163 HB |
STUDS 13Cr Mechanical Properties |
Property | Tensile Strength | Yield Strength | Elongation | Hardness |
13Cr Studs | ≥ 485 MPa | ≥ 275 MPa | ≥ 15% | ≤ 217 HB |
4. Features of Studded Fin Pipe
-
Enhanced Heat Transfer:
- The 13Cr studs provide additional surface area, significantly improving heat transfer efficiency.
- Suitable for radiant sections in furnaces where high thermal conductivity is crucial.
-
High-Temperature Resistance:
- ASTM A213 T9 alloy steel withstands elevated temperatures up to 650°C.
- 13Cr studs resist oxidation and scaling, even in aggressive environments.
-
Corrosion Resistance:
- Chromium content in the base tube and studs enhances resistance to corrosion in harsh environments, including exposure to flue gases and combustion byproducts.
-
Durability:
- Strong mechanical bonding between the base tube and studs ensures long-term performance under thermal cycling and vibration.
5. Applications
-
Radiant Coils in Furnaces and Heaters:
- Used in radiant sections to absorb heat from combustion gases and transfer it to process fluids.
-
Boiler Systems:
- Ideal for water tube boilers in power plants and refineries.
-
Petrochemical and Refining Industries:
- Commonly used in process heaters, reformers, and cracking furnaces.
-
High-Temperature Heat Exchangers:
- Suitable for heat recovery applications in industrial processes.
6. Advantages
- Energy Efficiency: Improves thermal efficiency by maximizing heat transfer in radiant sections.
- Longevity: Combines high-temperature resistance and corrosion resistance for long-term durability.
- Cost-Effective: Reduces downtime and maintenance costs by providing a reliable and robust heat exchange solution.
- Versatility: Suitable for various high-temperature industrial processes.
