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How to Do Slotless Winding With Semi-automatic Fully-automatic Way
How to Do Slotless Winding With Semi-automatic Fully-automatic Way
How to Do Slotless Winding With Semi-automatic Fully-automatic Way
How to Do Slotless Winding With Semi-automatic Fully-automatic Way
Specifications
Axis :
4 axis
Model Number :
WIND-Slotless-3S
Condition :
New
Brand Name :
WIND AUTOMATION
Automatic Type :
Fully Automatic
MOQ :
1 PC
Motor Winding :
Teeth winding for coated stator stack or plastic caps
Payment Terms :
T/T
After sales :
Engineers available to service machinery overseas
Delivery Time :
30 working days
Machine Color Motor Winding :
White or Per Customer Requirement
Price :
Negotiable
Working station :
One station/ Double station
Certification :
CE
Winding Speed :
Max. 400RPM according Wire Gauge,Stator Size
Place of Origin :
China
Description

How to Do Slotless Winding With Semi-automatic Fully-automatic Way WIND-BLDC

Slotness Winding Machine Application:

Ultra-light weight, fast response and high efficiency Coreless motor

Permanent magnet DC motor with coreless winding

Coreless(DC)- Slotless(EC)

Slotness Winding Machine Parameter:

Model WIND-3S-Slotness
Winding Stack Inslot stator
Station Four stand alone station or fully automatci
Wire diameter 0.1-1.2mm( according to stator slot filling rate and slot width)
Production stages

Consist of 4 machines with below function and process

1. Automatic winding

2. Hot press flattening

3. Pre-forming

4. Round forming
Program setting

The maximum step is 200 steps. The system program stores 10 sets, which is larger than the storage can be uploaded by the computer and downloaded with unlimited storage.
Winding speed Max.400rpm(according to wire size,stack length and stator size)
Axis 4 axis
Total Power 8KW
Input AC380V ±10%3 phase 50/60Hz
Air source 0.4~0.7Mpa
Machine size About 1000(W)×800(D)×1800(H)mm

Slotless Winding Consist of 4 machines with below function and process

1. Automatic winding

2. Hot press flattening

3. Pre-forming

4. Round forming

In which the most challenging processes are not winding itself,

but the subsequent hot pressing, round forming(upper/lower corner-forming) process

which ultimately determine the dimensional accuracy and motor performance.

Winding method and winding process can be widerly applided to handle below windings

How to Do Slotless Winding With Semi-automatic Fully-automatic Way

How to Do Slotless Winding With Semi-automatic Fully-automatic Way

1. Straight winding

The winding process forming a concentrate winding process

Winding process, enameled wire first wound on a forming mold according to the required turns,

And then shaped into a full winding on a wire-laying mandrel,

Adhesive is applied at both ends to solidify the coil structure

2. Slanted Winding (Concentric)

This method features wires tilted at a certain angle relative to the armature axis

This design allows continous winding, improving coil density and magnetic performance

3. Saddle Winding

Question and Answer:

1. What is the winding cycle time of below brushless motors?

2. Do we need to use electrostatic coating of the slots in order to use your machine?

3

​

Below samples and drawing are needed for machine manufacturing and commissioning:

1. CAD drawing of stator lamination for checking slot filling rate

2. Winding diagram

3. Copper wire 1 roll enough for winding 2pcs stators

4. Does the stator have positioning slotting place

Main Parts

No. Name Brand Remark
1 PLC YASKAWA
2 Servo Motor YASKAWA
3 Touch screen Weinview
4 Sensor OMRON
5 Electric units Schneider
6 Pneumatic units Xinchen
7 Ball bearing NSK
8 Screw guide HIWIN
9 Timing belt Gates
10 Power supply Mean Well
11 Tensioner ETA-1000/L-R
12 Reducer Nidec-SHIMPO Heave stator need motor reducer

Please click below picture link to view video of slotness winding machine

There are stand alone machines and automatic line can achieve the slotless winding

https://youtube.com/shorts/0-s0o-bNF-o

https://youtu.be/KL-ayHXQjec

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How to Do Slotless Winding With Semi-automatic Fully-automatic Way

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Product Detail
Axis :
4 axis
Model Number :
WIND-Slotless-3S
Condition :
New
Brand Name :
WIND AUTOMATION
Automatic Type :
Fully Automatic
MOQ :
1 PC
Contact Supplier
How to Do Slotless Winding With Semi-automatic Fully-automatic Way
How to Do Slotless Winding With Semi-automatic Fully-automatic Way

Shanghai Wind Automation Equipment Co.,Ltd

Verified Supplier
9 Years
shanghai, shanghai
Since 2010
Business Type :
Manufacturer, Exporter, Trading Company, Seller
Main Products :
Stator Winding Machine, Needle Winding Machine, Coil Winding Machine
Total Annual :
4 Million-5 Million
Employee Number :
100~150
Certification Level :
Verified Supplier
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