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PLC And HMI Integrated Industrial Robotic Stamping Line For Automotive Compact Design
PLC And HMI Integrated Industrial Robotic Stamping Line For Automotive Compact Design
Specifications
Materialcompatibility :
Suitable for various metal sheets
Design :
Compact
Primaryfunction :
Stamping and forming metal parts
Robottype :
Industrial Robot
Safetyfeatures :
Equipped with safety guards and sensors
Automationlevel :
Fully Automated
Footprint :
Small floor space requirement
Controlsystem :
PLC and HMI integrated control
Precision :
High precision stamping
Productname :
Compact Robotic Stamping Line
Type :
Robotic Stamping Line
Application :
Automotive
Place of Origin :
China
Brand Name :
Qicheng
MOQ :
1
Price :
Negotiable
Packaging Details :
Standard packaging
Delivery Time :
60 days
Payment Terms :
TT/LC
Description
Robotic Stamping Line For Automotive
In the automotive sector, throughput and part quality are non-negotiable. Our Robotic Stamping Lines are specifically designed to meet the rigorous demands of Body-in-White (BIW) production. Whether you are processing high-strength steel for structural reinforcements or aluminum for lightweight outer panels, our systems ensure synchronized, high-speed transfer between press stations.
By utilizing Advanced Motion Control and Inter-press Synchronization, we eliminate "waiting time" between the press stroke and robot entry. Our solutions are not just about moving parts; they are about maintaining the metallurgical and surface integrity of critical components like door skins, pillars, and EV battery trays.
Technical Specification Overview
Detailed technical data to establish expertise and authoritativeness.
Feature Technical Specification Automotive Utility
Robot Configuration 6-Axis High-Inertia Robots Optimized for heavy/large body panels
System Cycle Time 10 - 18 SPM (Strokes Per Minute) Synchronized with high-speed Tandem lines
End-of-Arm Tooling (EOAT) Modular Vacuum & Magnetic Grippers Non-marking handling for Class-A surfaces
Material Capability HSS, UHSS, Aluminum, CFRP Versatile for modern multi-material EVs
Positioning Accuracy ±0.05 mm Critical for precision flanging and piercing
Control Architecture Siemens TIA Portal / Rockwell Logix Industry-standard PLC integration
Safety Standard ISO 13849-1 (PL e) / RIA R15.06 Maximum protection for press shop operators
Core Automotive Application Scenarios
Demonstrating experience through specific industry use cases.
  • Class-A Outer Panels: Handling fenders, hoods, and roof panels using specialized suction cups that prevent "pimple" defects and surface deformation.
  • Structural Safety Parts: Automated stamping of A/B-pillars and bumper beams using Hot Stamping (Press Hardening) integration for ultra-high-strength components.
  • EV Battery Enclosures: High-precision deep drawing and transfer lines for large-format aluminum battery housings, ensuring 100% airtightness through consistent forming.
  • Complex Sub-assemblies: Multi-station transfer for internal reinforcements and brackets, featuring integrated Nut/Stud Insertion during the stamping cycle.
Technical FAQ: Automotive Excellence
Building trustworthiness by addressing complex engineering challenges.
Q1: How does your system maintain "Class-A" surface quality during high-speed transfers?
A: We utilize Soft-Touch Vacuum Control and custom-contoured EOAT. The robot's acceleration/deceleration curves are smoothed via S-curve profiles to prevent part slippage or vibration, ensuring that even the most sensitive aluminum surfaces remain free of micro-scratches throughout the tandem process.
Q2: Can the line handle the rapid cycle times required for "Giga-press" or large-scale stamping?
A: Yes. Our systems utilize Dynamic Linkage Synchronization. By slaving the robot's motion directly to the press's resolver/encoder, the robot begins its entry movement the moment the die reaches the safety opening angle. This "overlap" motion can increase total line output by up to 15% compared to standard signal-based handshakes.
Q3: How is "Industry 4.0" data utilized in your turnkey solutions?
A: Every line is equipped with Smart Diagnostics. We track cycle times, energy consumption, and gripper vacuum levels for every stroke. This data is fed into a centralized dashboard for Predictive Maintenance, allowing your team to identify a failing vacuum cup or a motor strain before it causes an unplanned line stoppage.
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PLC And HMI Integrated Industrial Robotic Stamping Line For Automotive Compact Design

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Product Detail
Materialcompatibility :
Suitable for various metal sheets
Design :
Compact
Primaryfunction :
Stamping and forming metal parts
Robottype :
Industrial Robot
Safetyfeatures :
Equipped with safety guards and sensors
Automationlevel :
Fully Automated
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PLC And HMI Integrated Industrial Robotic Stamping Line For Automotive Compact Design

Zhejiang SAS Intelligent Technology Co.,Ltd.

Verified Supplier
1 Years
zhejiang, jiaxing
Since 2017
Business Type :
Manufacturer
Main Products :
Compact Robotic Stamping Line, High Tonnage Robotic Stamping Line, High Tonnage Tandem Press
Total Annual :
>25 million usd
Employee Number :
165~200
Certification Level :
Verified Supplier
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