Our Flat Spring Washers, also known as conical disc springs or Belleville washers, deliver high spring force within a compact axial space. Unlike standard flat washers, these conical-shaped components actively maintain bolt preload under vibration, thermal expansion, and material settling. They stack easily to achieve custom deflection and load characteristics. Manufactured from spring steel or stainless steel with various finishes, they provide reliable bolted joint security for demanding industrial applications.
| Parameter | Specification Details |
|---|---|
| Shape | Conical Disc (Belleville Style) |
| Outer Diameter Range | 3mm to 100mm+ (M3 to M100+) |
| Inner Diameter Range | 1.5mm to 70mm+ |
| Thickness Range | 0.2mm to 20mm |
| Cone Height (Free) | 0.3mm to 30mm |
| Materials | Carbon Spring Steel (51CrV4 / CK75) / Stainless Steel (301 / 304 / 316) |
| Surface Finishes | Zinc Plated / Dacromet / PTFE / Nickel / Xylan / Phosphated & Oiled |
| Load Capacity | 10 N to 500,000 N+ depending on size and stack |
| Deflection Range | 10% to 75% of free cone height |
| Stacking Options | Parallel (increases load) / Series (increases deflection) / Combined |
| Operating Temperature | -40°C to +300°C (carbon steel) / -200°C to +500°C (stainless) |
| Spring Rate | Progressive (increasing stiffness with deflection) |
| Standards | DIN 2093 / GB/T 1972 / ASME Custom |
| Testing | 100% Load Test / MPI / Dye Penetrant available |
| Documentation | Traceable Mill Certificates / EN 10204 3.1 |
Flanged Joints in High-Temperature Service rely on these washers to compensate for thermal expansion and gasket creep.
Petrochemical refinery flange connections with cyclic temperature changes
Steam line flanges where heat cycles cause bolt elongation
Exhaust system joints in heavy-duty vehicles
Heat exchanger bolted covers maintaining seal compression
Boiler manway and handhole closures
High pressure gas pipeline flanges under thermal transients
Heavy Machinery and Equipment use Flat Spring Washers to absorb shock and maintain assembly integrity.
Mining crusher and vibrating screen mounting bolts
Compressor and pump housing fasteners
Wind turbine tower and hub bolted ring connections
Railroad rail fastening systems
Agricultural equipment subjected to field vibrations
Construction machinery engine mounts
Electrical and Power Applications benefit from consistent pressure across bolted connections.
Bus bar and electrical panel connections preventing loose terminals
Transformer tank cover bolts compensating for oil temperature changes
Switchgear and circuit breaker mounting
Solar panel frame fasteners exposed to wind vibration
Generator stator bolted joints
Battery terminal connections
Valve and Actuator Assemblies demand preload retention under dynamic pressure cycles.
Control valve body bonnet bolts
Actuator yoke and bracket connections
Safety relief valve flange bolts
Hydraulic manifold mounting
Pneumatic cylinder end cap fasteners
Pressure regulator assemblies
Automotive and Transportation applications require vibration-resistant fastening in confined spaces.
Transmission clutch pack spring washers
Engine timing chain tensioner bolts
Differential bearing preload adjustment
Brake caliper mounting brackets
Suspension component fasteners
Exhaust manifold studs and nuts
Select Flat Spring Washers for active joint security and long-term reliability without complex systems.
Space Efficient: Achieves high spring force within very low axial height compared to coil springs
Vibration Proof: Absorbs dynamic loads and prevents nut loosening from machinery operation
Thermal Compensation: Maintains bolt preload when temperature changes cause material expansion or contraction
No Re-Torquing Needed: Eliminates repeated tightening after gasket settling or bolt relaxation
Customizable Performance: Stack in parallel to increase load, in series to increase deflection, or combine both
Predictable Spring Rate: Progressive load curve matches increasing bolt stretch under pressure
Material Versatility: Available in carbon or stainless steel with corrosion-resistant coatings for any environment
Easy Installation: Directly replaces flat washers without special tools or training
Long Service Life: Engineered for millions of cycles without fatigue failure
Cost Effective: Low cost per joint compared to hydraulic tensioning or complex spring systems


FAQ
1. Are you trading company or manufacturer ?
We are manufacturer ,You can see the certification.
2. How long is your delivery time?
Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
3. Do you provide samples ? is it free or extra ?
Yes, we could offer the sample for free charge but need pay the cost of freight.
4. What is your terms of payment ?
Payment<=1000USD, 100% in advance. Payment>=1000USD, 50% T/T in advance ,balance before shippment.