SUNZO Disc Spring: The Ultimate Elastic Solution for Space-Constrained Engineering Designs
In modern engineering where compact design is critical, SUNZO Disc Spring emerges as the premier elastic component, delivering exceptional performance within minimal spatial footprint.
Key Performance Advantages:
- Up to 70% space savings compared to conventional coil springs
- Superior load-bearing capacity up to 50 kN
- Axial stiffness range: 5-50 N/mm
- Minimal axial deformation: 0.1-0.5mm per 10 kN of force
Engineering Design Features
The disc spring's variable stiffness characteristics, achieved through proprietary conical angle optimization (12°-18°), provide non-linear force-deflection curves that can be tailored to specific application requirements.
Dish Height-to-Thickness Ratio 0.4-1.2
Fatigue Life Exceeding 10⁶ cycles at 70% yield strength
Machining Tolerance ±0.02mm
Material Options
Material selection enhances spatial efficiency with high-strength alloys including:
- 50CrVA: Tensile strength 1,800 MPa
- Inconel 718: Operating temperature -270°C to 650°C
Industry Applications
- Aerospace: Satellite deployment mechanisms with 30% weight reduction vs. coil springs
- Medical Devices: Precision surgical instruments with micro-springs (diameter 6-15mm)
- Robotics: Compact joint actuators employing parallel-stacked springs
- Automotive: Transmission systems using series-stacked configurations
Quality & Compliance
Each spring undergoes computer-aided design validation with FEA simulations. Backed by ISO 16148 compliance and full material traceability, SUNZO Disc Springs provide engineers with a space-efficient elastic solution that doesn't compromise on performance, reliability, or durability.
