Specifications
Brand Name :
Coarrech
Model Number :
CT-ZT-8
Certification :
ISO9001、CE
Place of Origin :
CHINA
MOQ :
1pc
Price :
1000-100000 USD
Payment Terms :
T/T
Supply Ability :
20SET/MONTH
Delivery Time :
20 DAYS After Deposit
Packaging Details :
With regular Film and Carton
Application :
Metallic Products
Control Method :
LC + Touch Screen
Machine Type :
Spray Booth, Conveyor System, Curing Oven
After-Sales Service :
Online support/ Field installation, commissioning and training
Type :
Automatic Spray Painting Coating Line
Spray Painting Process :
Automated Spray Painting
Suitable for :
Automotive, Product Components, Helmets and Similar Items
Description

Inline Flatbed Conveyorized UV Curing Tunnel System for Instant Drying of UV-Curable Coatings and Inks

Overview:

The CT-UltraCure is designed for instantaneous curing of flat or low-profile parts coated with UV-sensitive materials. Parts pass through a light-shielded tunnel under high-intensity mercury or LED UV lamps, curing instantly. This allows parts to be immediately stacked or packed at the end of the line.

Technical Specifications:

Feature Specification
Lamp Type Medium Pressure Mercury Arc or Focused LED UV
Conveyor Type Teflon-coated fiberglass belt or Stainless Mesh
Lamp Power Intensity Adjustable (e.g., 80W/cm to 200W/cm)
Cooling System Intense air cooling for lamps and substrate
Safety Fully light-sealed tunnel with interlocks
Ideal Applications Wood flooring, flat panels, electronics PCBs
Stage Function Key Technologies
1. Loading & Pre-treatment Automated part identification, dust/static removal RFID tracking · Ionized air cleaning
2. Pre-treatment Degreasing/Phosphating/Rinsing/Drying (enhance adhesion) Closed-loop chemical control · Tunnel spray/immersion
3. Automated Spraying Robotic precision coating (primer/color/clear) 6-axis robots · Electrostatic rotary bell (30%+ paint savings) · Smart color change (≤10 sec)
4. Flash-off Solvent evaporation (prevent blistering) ±1°C temp/humidity control
5. Curing High-temperature film curing (80-180°C) Multi-zone IR/convection ovens · Waste heat recovery (20%+ energy saving)
6. Cooling & QC Forced cooling · AI defect inspection Machine vision (runs/sags/color deviation) · Laser thickness gauge

III. Smart Core Technology

  • Dynamic parameter optimization: Real-time adjustment of spray pressure/flow (responsive to ambient temp/humidity)

IV. Key Performance Advantages

Indicator Traditional Line Automated Line
Coating Uniformity >15% human error <3% robotic accuracy
VOC Emissions Non-compliant 99% RTO purification
Total Cost 40%+ labor cost 3-year ROI (paint/labor savings)
Daily Output Limited by shifts 24/7 continuous production

V. Industry Applications

  • Heavy Machinery: Anti-corrosion coating for excavators/cranes (1000h+ salt spray test)

  • Consumer Electronics: UV coating for smartphone casings (cleanroom-grade)

  • Furniture: Distressed wood effects (multi-texture program library)

VI. Implementation Requirements

  • Space: Linear layout ≥80m (or U-shaped compact design)

  • Energy: ≥500kW power + natural gas supply (curing ovens)

  • Maintenance: IoT remote diagnostics + robotic arm calibration

VII. Industry Trends

  • Greener Processes: Waterborne/powder coating retrofits

  • Modular Design: Scalable line segments for capacity needs


Key Translation Notes:

  1. Terminology Alignment

    • Flash-off (SAE J1545 standard)

    • Phosphating (ASTM B201 process)

    • Electrostatic Rotary Bell (Gema equipment terminology)

  2. Technical Conventions

    • Temperature ranges use 80-180°C (not "℃")

    • Measurements: ±1°C (not "±1℃")

  3. Regulatory Compliance

    • VOC treatment: RTO (Regenerative Thermal Oxidizer) - EPA Method 25A

    • Salt spray test: 1000h+ per ASTM B117

  4. Industry-Specific Phrasing

    • Distressed Effects (furniture industry term)

    • Cleanroom-grade (SEMI F1 standard)

    • Inline Flatbed Conveyorized UV Curing Tunnel System for Instant Drying of UV-Curable Coatings and Inks

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Inline Flatbed Conveyorized UV Curing Tunnel System for Instant Drying of UV-Curable Coatings and Inks

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Brand Name :
Coarrech
Model Number :
CT-ZT-8
Certification :
ISO9001、CE
Place of Origin :
CHINA
MOQ :
1pc
Price :
1000-100000 USD
Contact Supplier
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Inline Flatbed Conveyorized UV Curing Tunnel System for Instant Drying of UV-Curable Coatings and Inks
Inline Flatbed Conveyorized UV Curing Tunnel System for Instant Drying of UV-Curable Coatings and Inks
Inline Flatbed Conveyorized UV Curing Tunnel System for Instant Drying of UV-Curable Coatings and Inks
Inline Flatbed Conveyorized UV Curing Tunnel System for Instant Drying of UV-Curable Coatings and Inks

CoatTech Intelligent Equipment(Guangzhou) CO.,LTD

Verified Supplier
3 Years
foshan
Since 1999
Business Type :
Manufacturer
Total Annual :
3millions-570000
Employee Number :
180~220
Certification Level :
Verified Supplier
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