Hwashi Wire Mesh Welding Machine is a high - performance industrial solution engineered to revolutionize wire mesh production. Designed for precision, speed, and reliability, it caters to diverse manufacturing needs—from construction - grade reinforcement meshes to custom - designed wire products. Whether you’re fabricating fencing, shelving units, or architectural wire panels, this machine streamlines operations to boost productivity.
- Multi - Head Welding Technology: Equipped with 8–24 independent welding heads (configurable), the machine simultaneously welds multiple contact points. This cuts welding cycles by up to 60% compared to single - head systems, ensuring uniform, high - strength welds on materials like stainless steel (304/316), low - carbon steel, and aluminum alloys.
- Intelligent Positioning: A servo - driven X/Y axis system (positioning accuracy ±0.1mm) aligns wires precisely, eliminating manual errors. The integrated vision system auto - adjusts for wire diameter variations (1–8mm), guaranteeing consistent mesh patterns.
- Smart Parameter Management: Via a 10 - inch touchscreen HMI, save/recall up to 200 welding programs. Adjust current (5,000–30,000A), time (10–500ms), and pressure (50–800N) in real - time to handle diverse wire thicknesses and mesh densities.
- Energy - Efficient Operation: Utilizes an IGBT inverter power supply, reducing energy consumption by 25% vs. traditional transformers. The capacitor discharge mode minimizes heat - affected zones, preserving material integrity for delicate or high - precision meshes.
| Parameter | Detail | Application Fit |
| Power Supply | 380V ± 10%, 50/60Hz, 75–150KVA | Heavy - duty industrial production |
| Welding Speed | Up to 120 meshes/hour (3×3m size) | Large - scale manufacturing |
| Mesh Size Range | 5×5mm to 100×100mm (customizable) | Construction, fencing, automotive |
| Wire Diameter | 1–8mm (steel/stainless steel) | Reinforcement meshes, wire baskets |
| Control System | PLC + HMI with IoT Connectivity | Remote monitoring, data analytics |
- Construction: Weld rebar meshes, precast concrete reinforcements, and building facades with uniform strength.
- Agriculture: Fabricate livestock fencing, greenhouse supports, and storage cages with durable welds.
- Automotive: Produce battery grids, engine compartment shields, and custom wire components for vehicles.
- Reliability: Backed by 20+ years of welding equipment expertise, the machine features a robust steel frame and wear - resistant electrodes (service life ≥80,000 welds).
- Scalability: Modular design allows adding welding heads, wire feeders, or automation modules to match growing production demands.
- Support: 24/7 technical assistance, 1 - year full warranty, and free software updates ensure seamless operation.
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