Automatic Stainless Steel Sink Rolling Seam Welding Machine
Product Overview
The Hwashi Automatic Stainless Steel Sink Rolling Seam Welding Machine is a purpose-built resistance seam welding solution designed for high-volume kitchen sink manufacturing. Engineered with 25 years of resistance welding expertise, this machine delivers consistent, leak-proof welds on 0.6-1.5mm stainless steel sheets — eliminating the quality inconsistencies and high labor costs associated with manual TIG welding.
Backed by two invention patents (2015 Sink Welding Special Machine Patent & CN112872568A "Automatic Sink Welding Machine", 2020), the system is trusted by leading OEM/ODM kitchenware manufacturers worldwide and exported to over 80 countries.
Key Features & Benefits
1. Medium-Frequency Inverter Welding Power Supply
- Current control accuracy: ±1% — precise heat input prevents warping on thin-gauge stainless steel
- Power factor: 95% (vs. 60-70% for conventional AC machines) — 30%+ energy savings
- Dynamic millisecond-level response; electrode life extended by 2× compared to traditional systems
- Narrow heat-affected zone ensures minimal deformation on 0.6-1.5mm SUS304/316L sheets
2. Full-Process Automation
- Integrated automatic positioning, clamping, and continuous rolling seam welding
- Single-operator production line — reduces labor headcount by up to 60%
- PLC control system with HD touch screen: real-time parameter monitoring, storage, and traceability
- Supports pulse, segmented heating, and multi-mode welding programs
3. Customizable Tooling & Intelligent Safety
- Purpose-built fixtures matched to your sink dimensions and weld trajectories
- Emergency stop, safety light curtains, and overload protection — compliant with national machinery safety standards
- Welding parameters fully programmable and recallable for quick changeover between sink models
4. Superior Weld Quality
- Weld seam height deviation controlled within ± 0.2mm
- Leak rate reduced to below 0.1% (vs. industry average 3-5% with manual welding)
- Smooth, flat surface — 70%+ reduction in post-weld grinding and polishing workload
- Weld seam pass rate exceeds 99.5%
Technical Specifications
| Parameter |
Specification |
| Welding Power Source |
Medium-Frequency Inverter DC (MFDC) |
| Input Phase |
3-Phase |
| Current Control Accuracy |
±1% |
| Weldable Material |
SUS304 / SUS316L Stainless Steel |
| Material Thickness Range |
0.6 - 1.5 mm |
| Welding Speed |
≥ 0.5 m/min (continuously adjustable) |
| Upper Welding Wheel Diameter |
280 mm |
| Lower Welding Wheel Diameter |
40 mm |
| Welding Wheel Width |
3 mm |
| Welding Wheel Speed |
800 - 4,000 mm/min |
| Upper Wheel Throat Depth |
400 mm |
| Lower Wheel Throat Depth |
400 mm |
| Wheel Gap |
50 mm |
| Air Pressure Requirement |
0.6 MPa |
| Gas Consumption |
10 m³/h |
| Water Pressure |
0.2 MPa |
| Cooling Water Temp. |
10 - 20°C |
| Cooling Water Consumption |
800 L/h |
| Controller |
Intelligent Microcomputer, LED Display, CNC Programmable |
| Heat Adjustment Range |
15% - 99% |