HD Intelligent RGB Optical Sorter
A high-cost-performance pre-sorting solution purpose-built for hazelnuts, accurately identifying all types of visible defects. Powered by an AI-driven, cost-effective RGB camera optical sorting system with proprietary deep-learning algorithm that continuously improves defect recognition based on new samples—the more it sorts, the smarter it gets.
Technical Specifications
| Model |
Belt Width (mm) |
Air Nozzle |
Air Pressure (MPa) |
Air Consumption (m³/min) |
Voltage |
Power (kW) |
Dimension (mm) |
Unpacked Weight (kg) |
| HD2 |
600 |
256 |
0.6~0.8 |
<2.0 |
220V~50/60Hz |
6.4 |
3641×1540×2804 |
1376 |
| HD4 |
1200 |
512 |
0.6~0.8 |
<4.1 |
220V~50/60Hz |
7.9 |
3641×2140×2804 |
1917 |
Technical Features
High-Cost-Performance Optical Sorting Solution for Hazelnuts
Engineered specifically for hazelnut pre-sorting, focusing on visible defect recognition and efficient sorting to significantly enhance final product quality.
- Innovative Dual-Belt Sorting System: Upper main sorting belt efficiently removes all potential defects, while lower secondary belt re-inspects reject stream to recover good hazelnuts and minimize loss
- High-Efficiency Vibratory Feeding System: Ensures even product distribution, reducing stacking and overlap for improved sorting accuracy
- Full Food-Grade Stainless Steel Construction: Meets global food contact safety and hygiene standards for nut processing environments
- Sealed Sorting Chamber & Electrical Enclosure: Industrial-grade dustproof and moisture-resistant design for reliable operation in harsh conditions
- Quick-Release Belt Design: Enables fast, convenient cleaning and maintenance to meet strict hygiene requirements
- Proven Dust Protection System: Delivers long-term stable operation and consistent sorting performance
- Modular Design: Available in 600mm and 1200mm belt widths to flexibly accommodate different capacity needs
AI-Powered 4-in-1 Intelligent Sorting System
- Proprietary AI Deep-Learning Algorithm: Continuously optimizes defect recognition for different hazelnut varieties—improves accuracy with more sorting
- High-Resolution RGB Color Imaging System: Captures subtle color differences and spots on hazelnut surface for detecting smallest defects
- High-Intensity LED Illumination System: Provides consistent, clear imaging for precise recognition even with dark-colored hazelnuts
- Multidimensional Detection with Cost-Effective Approach: Comprehensive identification of wide range of visible defects including:
- Color Defects: Dark spots, oxidation discoloration, scorch marks, foreign color particles
- Shape Defects: Broken kernels, shriveled/wrinkled kernels, malformed nuts, size inconsistency
- Processing/Impurity Defects: Residual stems, twig fragments, shell pieces, adhered hull material
- Biological Contamination: Insect damage, mold spots, slight rot
- Foreign Material: Stones, glass fragments, leaves/stems, other nut impurities
High-Performance Pneumatic Ejector System
Optimized design balancing durability, high-speed response, and low air consumption—perfectly suited for hazelnut rejection. Stable performance even at high throughput delivers precise ejection without missed or false rejects. Low false-reject rate significantly reduces loss of good hazelnuts, lowering raw material waste and operating costs.
15-Inch Industrial Touchscreen Control System
Intuitive HMI: Simple operation with multi-language support, adaptable for operators in different regions.
- One-Touch Parameter Switching: Preset sorting parameters for multiple hazelnut varieties—no repeated adjustments when changing production
- Comprehensive Remote Support System:
- Remote access and real-time monitoring to view sorting status anytime
- Performance dashboard displaying key metrics such as sorting efficiency and rejection rate
- Online expert diagnostics for rapid problem identification
- Interactive troubleshooting guidance to minimize downtime