1. Equipment Introduction
The 0.81M dual-track NGOK conveyor with light stand is a professional high-precision splicing and detection auxiliary equipment specially designed for SMT automated production lines. It is widely used for seamless connection between SMT pick and place machines, reflow ovens, AOI inspection equipment and testing stations, realizing automatic transmission and NG/OK classification prompt of PCBs.
The equipment adopts integrated rigid steel frame structure, with a standard 800mm ultra-precision guide rail length, supporting dual-track synchronous board passing with a maximum adaptive PCB width of 300mm. Different from ordinary single-track conveyor, the dual-track design effectively improves production line transmission efficiency and meets the demand of high-volume PCB continuous conveying. The transmission part adopts 4mm thickened flat belt, which features wear resistance, anti-slip and no scratch on PCB surface components, ensuring stable board transmission.
Driven by a high-precision stepper motor, the conveyor realizes stepless speed regulation within 0.5–9m/min, which can flexibly match the production beat of high-speed and medium-speed SMT lines. It adopts single-section independent control mode, equipped with two high-sensitivity induction sensors to realize automatic board induction, start-stop and intelligent transmission. The standard industrial control board ensures stable program operation and low failure rate.
This machine is equipped with exclusive NGOK detection button and supporting light stand, which facilitates operators to manually mark defective and qualified PCBs, with clear visual classification reminder. The fixed working height is 900±20mm, which is fully compatible with the height of global standard SMT equipment. The unidirectional left-to-right transmission design conforms to mainstream SMT line layout, and the standard complete electric control box realizes centralized circuit management, safe and convenient for daily operation and maintenance.
2. Competitive Advantages Vs Peer Ordinary SMT Conveyors
1. Dual-track synchronous transmission design: Most ordinary 0.8M conveyors adopt single-track structure with low transmission efficiency; this dual-track model supports simultaneous board passing, effectively improving line production capacity by nearly double, suitable for mass production lines.
2. Professional NGOK detection + light stand integrated configuration: Most peer splicing conveyors only have a single transmission function without detection and reminding devices; the built-in NGOK button and matching light stand realize one-click quality classification and visual reminder, saving additional sorting equipment cost.
3. Thickened 4mm flat belt anti-scratch transmission: Low-cost conveyors use thin and inferior belts, which are easy to deform and scratch PCB components; 4mm thickened special flat belt is wear-resistant and anti-static, protecting finished and semi-finished circuit boards perfectly.
4. High-precision stepper motor speed regulation: Ordinary motors have unstable speed and large transmission jitter; stepper motor drive achieves precise 0.5–9m/min stepless speed adjustment, stable operation without board offset or jamming.
5. Dual-sensor intelligent induction control: Single-sensor equipment is prone to misjudgment and missing detection; dual sensors cooperate with industrial control board to realize accurate board induction, automatic start and stop, effectively reducing empty running and equipment loss.
6. Rigid integrated steel frame structure: Peer thin-frame conveyors vibrate seriously during long-term operation, affecting transmission accuracy; thickened steel frame ensures stable operation without deformation and jitter for a long time.
7. Industry standard height seamless docking: 900±20mm universal SMT working height, no need for height adjustment accessories, plug-and-play docking with all brands of贴片机, reflow ovens and AOI equipment.
8. Independent centralized electric control box: Ordinary conveyors have scattered exposed wiring with potential safety hazards; integrated electric control box realizes dustproof and anti-static protection, convenient for maintenance and fault inspection.