Full Automatic Metal Anode Plate Casting Line For Copper Lead Zinc Equipment

This automatic anode plate casting smelting line equipment is a complete continuous production system designed for non-ferrous metal smelting plants and metal recycling factories. It enables automatic pouring, cooling, demoulding, straightening, and conveying of copper, lead, and zinc anode plates.

The entire equipment set features modular design and PLC centralized control, capable of continuously producing standard anode plates required for electrolytic refining. Finished anode plates exhibit stable thickness, excellent flatness, and consistent quality, directly meeting the feeding requirements of subsequent electrolysis workshops.

Designed to withstand heavy dust and high-temperature working environments in metallurgical workshops, this equipment is widely used in new smelting projects and production line upgrades for copper, lead, and zinc metal recycling enterprises.

• High Automation for Continuous Production: PLC-controlled system automatically completes molten metal pouring, mould transportation, cooling solidification, hydraulic demoulding, anode plate straightening, and finished product conveying. Significantly reduces manual intervention and quality fluctuations while improving production efficiency and reducing labor costs.
• Multi-Metal Compatibility: Supports casting of copper, lead, and zinc anode plates. Equipment can switch production between different metal anode plates by adjusting mould structure, pouring parameters, and cooling processes to match various non-ferrous metal smelting and recycling project requirements.
• Stable Hydraulic Drive System: Hydraulic station provides stable power for mould closing, demoulding, and anode plate straightening. High-quality hydraulic components ensure smooth operation under continuous load, maintaining finished plate flatness and reducing deformation rates with low failure rates.
• Modular Layout: Composed of independent functional modules allowing flexible arrangement according to factory building size and existing production flow. Requires minimal fixed foundation transformation and adapts to various plant space conditions from small workshops to large metallurgical plants.
• Customized Production Capacity: Adjustable number of moulds, conveying speed, and pouring units based on customer daily output targets. Production capacity customizable from small batch trial production to large-scale continuous operation.

• Automatic Quantitative Pouring: Precise control of molten metal feeding volume ensures uniform filling of casting moulds with consistent weight and thickness for each anode plate, preventing overflow or insufficient material filling.
• Controlled Cooling and Solidification: Moulds move through cooling zones with controlled cooling speeds for uniform metal solidification, reducing internal stress and defects while improving overall anode plate quality.
• Hydraulic Demoulding and Straightening: Hydraulic mechanisms push solidified anode plates from moulds followed by straightening processes that correct bending and surface deformation to meet electrolysis process flatness requirements.
• Automatic Conveying and Stacking: Belt conveyors transfer finished anode plates to stacking areas automatically, reducing manual contact with high-temperature workpieces and improving workshop safety.
• Centralized Control and Monitoring: Operators adjust production parameters via control cabinet touch screens with real-time monitoring of module status and prompt notifications for abnormal conditions, enabling quick problem resolution.

• Copper Electrolytic Smelting Plants: Production of standard copper anode plates for electrolytic copper refining to support continuous electrolysis production.
• Lead Smelting and Recycling Facilities: Suitable for lead anode plate production from primary raw materials or recycled waste lead, widely used in waste lead battery recycling and lead smelting projects.
• Zinc Smelting and Recovery Workshops: Manufacture of zinc anode plates for zinc electrolysis refining, matching production lines for zinc ore smelting and zinc waste resource regeneration.
• Metallurgical Laboratories and Pilot Test Workshops: Small batch trial production of anode plates for metallurgical process research, supporting formula testing and new process development for non-ferrous metals.
• Renovation and Expansion Projects: Modular structure enables connection with existing smelting equipment, helping older factories upgrade production capacity and achieve automation transformation.

• High Production Efficiency and Stable Product Quality: Continuous automatic production significantly increases output compared to manual casting methods. Each anode plate maintains stable dimensions and flatness with consistently high qualified rates during long-term production.
• Strong Adaptability to Harsh Environments: Key structural components utilize wear-resistant and high-temperature resistant materials, ensuring stable operation under heavy dust and high-temperature conditions in smelting workshops with extended equipment service life.
• Easy Maintenance and Low Operation Cost: Modular design facilitates daily inspection and spare parts replacement. Wear parts are readily available and replaceable without complex daily maintenance, helping customers control long-term operational expenses.
• Complete Technical Support and After-Sales Service: Comprehensive services including scheme design, equipment manufacturing, factory inspection, shipment, and on-site installation guidance. Operation training provided to help customers quickly master equipment operation and maintenance skills.

Our company is a professional manufacturer of non-ferrous metal smelting and recycling equipment with multiple equipment patents and ISO9001, ISO14001, and CE certifications. We possess extensive export experience for metallurgical machinery products, having supplied smelting equipment to numerous overseas customers worldwide.

We provide tailor-made production line solutions based on customer raw material conditions, factory space, and output requirements. Our technical team continuously optimizes metallurgical equipment structures and production technologies while maintaining strict quality inspection for every equipment set before shipment.

We offer long-term after-sales support and spare parts supply services for international buyers, establishing ourselves as reliable partners for global non-ferrous metal smelting enterprises.