Specifications
Certification :
ISO9001
Capacity :
Varies by model, typically 1-10 tons per batch
Payment Terms :
T/T
Heatingmethod :
Electric or fuel-fired
Controlsystem :
PLC automatic control
Application :
Lead smelting and refining
Dimensions :
Customizable based on capacity
Place of Origin :
China
Material :
High-quality steel with refractory lining
Price :
USD 18000‑24000 / set
Operatingtemperature :
Up to 1200°C
Fueltype :
Coal, natural gas, or electricity
Packaging Details :
Wooden case
Maintenance :
Periodic inspection and refractory replacement
Efficiency :
High thermal efficiency with low emissions
MOQ :
1
Productname :
Lead Smelting Rotary Furnace
Brand Name :
LuFeng
Installation :
On-site assembly required
Type :
Rotary Furnace
Description
Desulfurization Tank for Scrap Lead Battery Recycle
Product Overview

Developed exclusively for waste lead acid battery recycling lines, our lead paste desulfurization reactor serves as essential pre-treatment equipment for metallurgical recycling processes. It performs professional chemical desulfurization on lead paste separated from crushed and sorted waste batteries, converting lead sulfate components into lead-based compounds with excellent smelting performance. By effectively cutting the sulfur content of raw lead materials before furnace processing, the device significantly reduces sulfur dioxide emissions during high-temperature smelting. It lowers the operating pressure of subsequent flue gas purification systems and comprehensively boosts the lead recovery rate of the entire recycling project. Compatible with battery crushing equipment, filter presses and rotary smelting furnaces, the reactor supports independent standalone operation and seamless integration into full automatic lead recycling production lines. Manufactured in full compliance with ISO9001 quality standards and backed by multiple metallurgical equipment patents, the machine supports customized tank volume, lining materials, stirring power and intelligent control configurations to meet personalized production requirements for global recycling enterprises.

Core Product Features
1. Heavy-Duty Anti-Corrosion Tank Body for Harsh Chemical Environments

This reactor adopts a reinforced industrial anti-corrosion structure, with diversified lining material options to adapt to different chemical reagent working scenarios. The thickened outer shell effectively resists mechanical impact from continuous slurry feeding. The specialized anti-corrosion inner lining withstands long-term erosion from lead paste mixtures and desulfurization agents, completely avoiding tank corrosion and material leakage caused by chemical medium erosion. All connection joints are reinforced with intensive welding and sealing technology to enhance overall airtightness, preventing slurry overflow and harmful volatile gas leakage during continuous batch production. Excellent structural stability prolongs equipment service life and minimizes daily component replacement costs for production workshops.

2. High-Efficiency Stirring System for Uniform Full-Tank Reaction

Fitted with a high-torque low-speed stirring unit and optimized impeller structure, the equipment realizes full-range mixing of lead paste slurry, clean water and desulfurization reagents inside the tank. It thoroughly eliminates bottom sediment accumulation and localized insufficient reaction problems, ensuring full contact between lead paste particles and chemical agents for stable and consistent desulfurization efficiency. The stirring system maintains a high chemical conversion rate during long-term batch cyclic production. All driving parts adopt professional dust-proof and moisture-proof protection design, perfectly adapting to the humid and dusty working environment of battery recycling workshops. It greatly reduces equipment failure risks caused by slurry splashing and guarantees stable, uninterrupted long-term operation.

3. Intelligent Automatic Dosing and Real-Time Monitoring System

The reactor is equipped with an automatic quantitative reagent feeding system, supporting precise and stable desulfurizer delivery. The built-in PLC intelligent control system monitors real-time pH value, reaction temperature and liquid level data inside the tank, automatically adjusting reagent dosage and stirring duration according to actual slurry conditions. This intelligent regulation eliminates reaction instability caused by manual feeding errors. Operators can check full-process operating data through the touch-screen human-machine interface, with all historical operation records stored for complete production traceability. The intelligent design simplifies on-site operation procedures, reduces reliance on skilled operators, and ensures uniform reaction quality for large-scale continuous recycling production.

4. Superior Desulfurization Performance to Optimize Smelting Processes

Capable of high-precision sulfur removal for waste lead paste materials, the equipment drastically reduces the sulfur proportion of raw materials after treatment. When processed in subsequent rotary furnace smelting procedures, the desulfurized materials greatly inhibit sulfur dioxide generation. It effectively reduces the load of flue gas dedusting and absorption systems, lowering the daily operating and maintenance costs of environmental protection equipment. Meanwhile, optimized material composition improves the melting performance of lead raw materials, effectively increasing lead metal recovery rate and reducing smelting slag output. It creates substantial economic benefits and improves overall production efficiency for lead recycling factories.

5. Modular Structural Design for Easy Installation and Maintenance

Adopting a scientific modular layout, the equipment features independent structures for the main reaction tank, stirring assembly, dosing pipelines and detection sensors, facilitating convenient container transportation and fast on-site installation for overseas projects. Faulty components can be inspected and replaced individually without overall tank disassembly, greatly simplifying maintenance work. Reserved manholes and observation windows support regular internal cleaning and equipment inspection to ensure stable reaction efficiency. Standardized pipeline interfaces enable quick docking with upstream crushing equipment and downstream filter press devices, shortening equipment commissioning cycles and reducing long-term daily maintenance workload.

Lead Paste Desulfurization Reactor For Lead Smelting And Refining

Send your message to this supplier
Send Now

Lead Paste Desulfurization Reactor For Lead Smelting And Refining

Ask Latest Price
Certification :
ISO9001
Capacity :
Varies by model, typically 1-10 tons per batch
Payment Terms :
T/T
Heatingmethod :
Electric or fuel-fired
Controlsystem :
PLC automatic control
Application :
Lead smelting and refining
Contact Supplier
Lead Paste Desulfurization Reactor For Lead Smelting And Refining
Lead Paste Desulfurization Reactor For Lead Smelting And Refining

Xiangtan Lufeng Machinery Co., Ltd.

Verified Supplier
1 Years
hunan, xiangtan
Since 2010
Business Type :
Manufacturer
Employee Number :
50~100
Certification Level :
Verified Supplier
Contact Supplier
Submit Requirement