Vehicle Battery Testing Equipment Crush And Penetration Test SAE J2464
Product Information
Standard: Conforms to SAE J2464 Standard (Clause 4.3.3.1: Penetration Test; Clause 4.3.6.1: Crush Test), AIS 038 crush test in page no. 79 of 106 cl.no. 3.2, Nail penetration test in page no. 101 of 106 cl.no. 3.3.2 (a), IEC62133-2012, IS0 12405-4:2018, etc.
Features
- The test software has a voltage acquisition function: automatically collects battery voltage changes during testing and stops when voltage reaches zero.
- Three test modes (pressure, deformation, and voltage) can be used as control variables in any combination.
- Computer operating system with Windows dialog box interface provides data saving, comparison and tracking functions.
- Dedicated test control motherboard records force, displacement and voltage simultaneously with real-time monitoring.
- Test can be controlled by collecting voltage signals - stops when set voltage value is reached.
- Displays test speed and allows speed setting in computer software.
- Three test conditions (pressure, deformation, voltage) can be set simultaneously - stops when any condition is met.
Environmental Requirements
- Power supply: AC380(1±10%)V (50±0.5)Hz three-phase four-wire with protective ground wire
- Installation site requirements: flat ground, good ventilation, no strong vibration or electromagnetic fields
- Environmental conditions: Temperature: 20℃±5℃; Relative humidity: ≤85%RH; Atmospheric pressure: 80kPa~106kPa
- Ground load-bearing capacity: ≥650kg/m² (for equipment weight ≤500kg)
- Maintenance space: ≥600mm around equipment for access and door operation
Technical Parameters
| Parameter |
Specification |
| User battery cell size |
Maximum size (length x width x height): 300*300*250mm, weight: 18kg-30kg

|
| Test space |
1000×1000×1000mm (width, depth and height) |
| Dimensions |
1200×1500×1850mm (width, depth and height, subject to actual design) |
| Pressure range |
1KN~300kN, sensor maximum range 306kN |
| Crush acupuncture speed |
0.1-83mm/s (adjustable) |
| Steel needle specifications |
Φ3mm, Φ4mm, Φ5mm, Φ6mm, Φ8mm, Φ20mm; Length: 200mm; Material: Heat Treatment of Steel

|
| Crush head |
R75*250mm semi-cylinder, 2R75*250mm semi-cylinder, flat crush head

|
| Temperature acquisition |
Range 0~+1000℃; Resolution: 0.1℃; Accuracy: ±0.5℃ |
| Voltage acquisition |
Range: 0~100V; Accuracy: ≤±0.5%FS; Resolution: 10mV |
| Power |
25KW, 380V power supply |
| Weight |
Approx. 800kg |
Configuration List
| No. |
Name |
Brand |
| 1 |
Crush/acupuncture system |
Sinuo |
| 2 |
Crush/acupuncture test software |
- |
| 3 |
2 sets of crush fixtures/1 set of acupuncture fixture/2 sets of steel needles |
- |
| 4 |
Computer |
HP or equivalent |
| 5 |
Force sensor |
Keli |
| 6 |
Electric cylinder |
ECY |
Control Software Function
| Function Type |
Description |
| Device parameter setting |
Pressure, Speed, Displacement (deformation), Holding time, Cut-off condition |
| Real-time parameter display |
Pressure, Displacement, Temperature, Voltage, Pressure and time curve |
| Operation options |
Test start/stop, Manual forward/backward/stop, Zero reset, Data recording, Save data (EXCEL, curve chart) |
| Other functions |
Data protection during power failure, Automatic reset, Multiple stop condition options |
Safety Protection
- Reliable grounding system
- Emergency stop switch on control panel
- Threshold protection: stops when test chamber door is opened
- Input protection: undervoltage, overvoltage, overcurrent, phase loss protection
- Operator protection: control system separated from test box for safety
Explosion-proof Measures
- Doors equipped with 6mm diameter explosion-proof chains and explosion-proof nets
- Pressure relief port automatically releases pressure if exceeds 1KG
- Top-mounted exhaust port for gas discharge
