Precision CNC Machining China Track Tension Wheel for Special Robots Explosion-Proof Rescue Aerospace Applications
This track tension wheel is designed for special robots (explosion-proof/rescue/aerospace), manufactured with high-strength alloy materials and precision CNC machining technology to ensure reliability and durability in extreme environments. The tension wheel provides precise tension adjustment, effectively preventing track derailment or over-tightening, and ensuring stable movement of robots on complex terrains.
Key Features
- High-Precision Machining: CNC machining ensures accurate wheel dimensions and excellent dynamic balance, reducing operational vibration.
- High-Strength Material: Selected special alloy steel or aerospace-grade aluminum alloy, strengthened by heat treatment, wear-resistant and corrosion-resistant.
- Adaptive Design: Some models support automatic tension adjustment through motor or mechanical mechanisms for dynamic tension control.
- Wide Compatibility: Suitable for various track widths and structures (e.g., swing arm type, fixed type), with support for custom interfaces.
- Extreme Environment Adaptation: Customizable for wide temperature, explosion-proof, radiation resistance, and other features to meet aerospace, rescue, and explosion-proof scenarios.
Technical Specifications
Parameter |
Value |
Notes |
Applicable Track Width |
50-300mm |
Customizable |
Outer Diameter Range |
80-200mm |
Adjustable per needs |
Material |
Alloy Steel/Stainless Steel/Aviation Aluminum |
Surface treatment optional |
Maximum Speed |
500-1500 rpm |
Depends on conditions |
Load Capacity |
Max static load 500kg |
Dynamic load adjusts with speed |
Operating Temperature |
-40℃ ~ +120℃ |
Aerospace grade can wider |
Protection Level |
IP67~IP68 (default IP67) |
Explosion-proof optional |
Tension Adjustment Method |
Manual/Auto (motor-driven) |
Remote control supported |
Applications
- Explosion-Proof Robots: Used in flammable and explosive environments such as chemical plants and coal mines, requiring explosion-proof certification.
- Rescue Robots: For earthquake and disaster search and rescue scenarios, requiring high reliability and obstacle-crossing ability.
- Aerospace Exploration Robots: Lunar rovers, Mars rovers, and other space exploration equipment, adapting to extreme temperature differences and dust environments.
- Special Mobile Platforms: Such as cable inspection robots, nuclear power plant inspection robots, etc.
Customization Services
We provide comprehensive customization to meet your specific requirements:
- Size Customization: Design tension wheel diameter, width, and shaft hole specifications based on your track system layout.
- Material and Process: Recommend materials according to environmental needs (e.g., stainless steel for corrosive environments) and select surface treatments (e.g., hard anodizing, nickel plating).
- Integrated Functions: Can integrate sensors (e.g., tension detection), automatic tensioning devices, or quick-exchange structures.
- Small-Batch Trial Production: Support prototype manufacturing and testing to ensure feasibility before mass production.
Support and Services
- Technical Consultation: Provide tension system design advice based on years of experience in special robot components.
- After-Sales Support: 12-month quality warranty, lifelong maintenance.
- Quick Response: Provide technical solutions within 48 hours, deliver samples in 7-15 days (depending on complexity).