Precision CNC Machining China Zinc Alloy Toy Accessory Custom Parts Manufacturing Service
Product Overview
Our zinc alloy toy accessories are manufactured using precision die-casting technology, creating high-strength, high-precision metal solutions specifically designed for the toy industry. Zinc alloy offers excellent casting properties with a low melting point (approximately 385°C) and superior fluidity, enabling production of complex-shaped, thin-walled precision parts with smooth surfaces ideal for various surface treatments.
Key Features
- High Strength and Durability: Excellent mechanical properties and wear resistance make these parts ideal for load-bearing toy components like model joints and wheel hubs.
- Precision Forming Capability: Our die-casting technology produces dimensionally stable parts with tight tolerances and smooth surfaces.
- Superior Surface Finish: Compatible with plating, spraying, painting, and electrophoresis treatments to meet diverse toy appearance requirements.
- Design Flexibility: Enables complex structures and fine details, including LED lighting integration and movable joint mechanisms.
- Cost Efficiency: High-volume production capability with extended mold life due to zinc alloy's non-corrosive properties.
Technical Specifications
| Parameter |
Technical Specification |
Notes |
| Base Material |
Zamak 3/5 Zinc Alloy |
Selected based on mechanical requirements |
| Density |
6.4-6.6 g/cm³ |
High specific gravity |
| Melting Point |
Approx. 385°C |
Easy die-casting formation |
| Surface Treatment |
Plating, Spraying, Electrophoresis, Painting |
Selectable based on needs |
| Dimensional Tolerance |
±0.1mm-0.5mm |
Depends on part complexity |
| Minimum Wall Thickness |
0.5mm |
Suitable for thin-walled parts |
| Tensile Strength |
200-300 MPa |
Good mechanical properties at room temperature |
| Typical Applications |
Toy wheel hubs, Model joints, Decorative parts |
See Applications section for details |
Industry Applications
- Dynamic Model Toys: High-precision joints and connectors for transformable models (e.g., Transformers) with up to 53 movable joints.
- Toy Vehicle Components: Customizable wheel hubs and transmission parts for toy off-road vehicles, available in various sizes and colors.
- Decorative Accessories: Zinc alloy key hooks, dog clips, and other small accessories for toy attachments.
- Collectible Grade Models: Structural frames and detailed parts for high-end models utilizing precision casting capabilities.
- Educational Toys: Durable metal components that ensure product longevity in educational settings.
Customization Services
We offer comprehensive customization to meet specific requirements:
- Dimensional Customization: Precise sizing based on customer drawings or samples.
- Surface Finish Options: Multiple treatment choices including plating, spraying, and electrophoresis with custom color matching.
- Material Selection: Appropriate zinc alloy grades (Zamak 3 for standard parts, Zamak 5 for enhanced strength requirements).
- Packaging Solutions: Bulk or custom packaging configurations.
- Mold Development: Dedicated die-casting molds to ensure part accuracy and consistency.
Quality Assurance & Support
- Technical Consultation: Expert guidance on material selection and design optimization.
- Stringent Quality Control: Strict management of alloy impurities (lead, cadmium) to prevent aging and deformation.
- Rapid Prototyping: Accelerated sample production for new project development.
- Large-Scale Production: Capacity up to 500,000 pieces with guaranteed delivery schedules.
- Comprehensive After-Sales: Usage guidance and ongoing technical support.