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Customized Shock Valve Shims for OEM Damper Applications
Customized Shock Valve Shims for OEM Damper Applications
Customized Shock Valve Shims for OEM Damper Applications
Customized Shock Valve Shims for OEM Damper Applications
Customized Shock Valve Shims for OEM Damper Applications
Customized Shock Valve Shims for OEM Damper Applications
Specifications
Certification :
IATF16949:2016
Place of Origin :
Ningbo, China
Product Name :
Shock Valve Shims
Material :
Iron, Carbon Steel, SS
Service :
OEM
Hardness :
HRB60-85
Shape :
Round
Technology :
Stamping
Brand Name :
XIAYI
Thickness :
0.5mm~10mm
Packaging :
Individual Packaging
Description
Product Overview

XIAYI Customized Shock Valve Shims provide a fully tailored solution for OEM damper manufacturers who require exact specifications rather than off-the-shelf compromises. From material selection and thickness tolerance to surface finish and packaging format, every aspect of our shim production is configurable to match your damper design requirements. Our IATF16949:2016 certified facility combines precision stamping technology with decades of metallurgical expertise to deliver shims that integrate seamlessly into your production line.

Custom Engineering Solutions

Challenge 1: Off-the-Shelf Limitations — Standard catalog shims rarely match your exact valving specification, forcing damper engineers to compromise on tuning targets. XIAYI eliminates this constraint through full custom manufacturing — you define the parameters, we produce to your drawing.

Challenge 2: Supplier Communication Gaps — Misaligned specifications between design intent and production output cause costly rework cycles. Our dedicated OEM project managers provide single-point contact from technical review through final delivery, ensuring your requirements are understood and executed precisely.

Challenge 3: Scaling from Prototype to Volume Production — Many suppliers handle prototypes well but falter at volume consistency. XIAYI's process control system maintains identical quality metrics from the first sample to the 500,000th piece, backed by statistical process control documentation.

Customizable Parameters
ParameterCustomization Range
Material CompositionIron, Carbon Steel, Stainless Steel (SS)
Thickness0.5mm – 10mm (custom tolerances available)
HardnessHRB60-85 (custom heat treatment profiles)
Shape & GeometryRound (standard); complex profiles by arrangement
Surface FinishAs-stamped, deburred, polished, coated
PackagingIndividual, bulk, kit assortments, labeled trays
Certification PackageMaterial certs, dimensional reports, PPAP support
OEM Collaboration Process
  1. Technical Review: Submit your drawing, 3D model, or sample part. Our engineering team evaluates feasibility and provides a design-for-manufacturing assessment within 48 hours.
  2. Sample Production: Prototype shims produced within 4-6 days, accompanied by full dimensional inspection reports.
  3. Validation & Refinement: Test samples in your damper assembly. We iterate rapidly based on your feedback until specifications are confirmed.
  4. Production Scale-Up: Mass production within one week of design freeze, with ongoing SPC monitoring and batch traceability.
Frequently Asked Questions

Q: What is the minimum information needed to start a custom shim project?

At minimum, we need the outer diameter, inner diameter, thickness, and target material grade. A detailed drawing (PDF/DWG) or reference sample accelerates the process. Our engineers can also work from your damper valving specification to recommend shim parameters.

Q: How do you protect customer IP and proprietary designs?

We sign NDAs (Non-Disclosure Agreements) as standard practice for all OEM projects. Customer drawings, specifications, and tooling are stored in segregated, access-controlled systems. We do not reuse customer-specific tooling or designs for other clients.

Q: Can you support PPAP (Production Part Approval Process) documentation?

Yes, as an IATF16949:2016 certified manufacturer, we routinely provide PPAP Level 3 documentation including PFMEA, Control Plans, MSA studies, and dimensional layout reports. Discuss your specific PPAP requirements with our quality team during the technical review phase.

Q: What are your payment terms for OEM orders?

Standard terms include T/T and . For established partnerships, we offer flexible arrangements. Tooling costs are typically invoiced separately from production unit pricing. Contact our sales team for a customized quotation.

Q: How quickly can you ramp up to full production volume?

After design freeze, we can deliver production quantities within one week for standard configurations. For large-volume programs (100,000+ units/month), we recommend a 2-3 week ramp-up period to optimize production line allocation and establish in-process quality checkpoints.

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Customized Shock Valve Shims for OEM Damper Applications

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Product Detail
Certification :
IATF16949:2016
Place of Origin :
Ningbo, China
Product Name :
Shock Valve Shims
Material :
Iron, Carbon Steel, SS
Service :
OEM
Hardness :
HRB60-85
Contact Supplier
Customized Shock Valve Shims for OEM Damper Applications
Customized Shock Valve Shims for OEM Damper Applications
Customized Shock Valve Shims for OEM Damper Applications

Ningbo XiaYi Electromechanical Technology Co.,Ltd.

Verified Supplier
12 Years
zhejiang, ningbo
Since 2006
Business Type :
Manufacturer
Main Products :
Shock Absorber Parts, Shock Absorber Piston, Banded Piston
Total Annual :
1500000-5000000
Employee Number :
100~200
Certification Level :
Verified Supplier
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