XLPE / PVC Insulated Aerial Bundled Cable , Triplex Service Drop Cable
Powering Remote Networks: Shenghua’s Triplex XLPE ABC Cables for Cost-Efficient Grids
In regions where underground cabling costs soar due to terrain or infrastructure constraints, overhead power networks face reliability and safety challenges. Traditional solutions struggle with bushfire risks, conductor sagging, and high maintenance costs. Shanghai Shenghua Power Group Cable engineers Triplex Service Drop Cables—combining XLPE/PVC insulation, ASTM-certified durability, and space-saving design—to deliver electricity safely to remote communities, mining sites, and urban fringes while slashing installation costs by 40%
Engineering Excellence: Why Triplex ABC Outperforms Conventional Lines
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Space-Saving & Safety-First Design:
- Shenghua’s Triplex ABC bundles three insulated phase conductors (e.g., Callista: 266.8mm²) with a bare neutral messenger, compressing transmission capacity into a single line. This reduces right-of-way clearance needs by 50%, critical in forested or urban zones where bushfire risks demand non-flammable layouts
- XLPE insulation withstands 90°C continuous heat (vs. PVC’s 75°C), resisting thermal degradation in desert climates while maintaining dielectric strength after short-circuit events
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Corrosion & Mechanical Resilience:
- Aluminum conductors (AAC/AAAC) with zinc-coated steel messengers (e.g., Cowry: 336.4mm²) achieve 3,937 kN rated strength, enduring ice/wind loads in mountainous regions without mid-span supports
- PVC outer sheath resists UV degradation and chemical corrosion in coastal/industrial zones, extending lifespan to 30+ years—twice the industry average for bare conductors
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Plug-and-Play Installation:
- Lightweight design (1,713 kg/km for Cowry) enables rapid deployment with minimal tower reinforcement. In Indonesian rural electrification projects, Shenghua’s cables cut installation time by 60% versus underground alternatives
Certified for Global Grid Challenges
Shenghua’s Triplex ABC meets 12+ international standards, including:
- ASTM B231/B232: Validated tensile strength and conductivity for North American utilities
- ICEA S-76-474: Corrosion resistance and ampacity compliance (e.g., Limpet: 506A capacity)
- IEC 60502 & NFC 33-209: Certified for EU/African overhead networks
Third-party KEMA/CE tests confirm zero halogen emission (IEC 60754) and flame retardance (IEC 60332)
Technical Specifications: Shenghua Triplex ABC Range
| Code Name | Phase Conductor | Neutral Messenger | XLPE Insulation Thickness | Weight (kg/km) | Ampacity (A) |
| Cerapus | 4/0-19 | 2/0-6/1 | 1.52 mm | 1,069 | 372 |
| Callista | 266.8-19 | 3/0-6/1 | 2.03 mm | 1,384 | 410 |
| Cowry | 336.4-19 | 4/0-6/1 | 2.03 mm | 1,713 | 506 |
| Limpet | 336.4-19 | 336.4-18/1 | 2.03 mm | 1,823 | 506 |
All models feature color-coded phases (Black/Red/Blue) + bare neutral for error-proof installation
Applications Where Efficiency Meets Safety
- Rural Electrification: Cerapus (372A) powers 500-household clusters in Philippine islands, surviving typhoon-force winds
- Mining Operations: Callista’s 410A capacity supports 24/7 drilling rigs in Chilean copper mines with -30°C flexibility
- Urban Fringes: Limpet reduces bushfire risks in Australian suburbs, with XLPE insulation blocking arc flashes
Why Shanghai Shenghua Dominates ABC Markets
- 30+ Years of Expertise: China’s #2 cable manufacturer (13B RMB revenue) with 6 ISO-certified factories
- Rigorous Quality Control: 100% raw material screening + in-lab tests for:
- Ice-load endurance (-40°C)
- Vibration fatigue (10M+ cycles)
- UV resistance (1,500h accelerated aging)
- Global Supply Chain: 15-day delivery from Shanghai hubs to EU/ASEAN sites
1. Applications
Aerial Bunch Cables are basically a compromise construction between Power cables and Overhead conductors. ABC cables are especially used at areas where the cost of underground networks is expensive. Bundles can include one or two additional conductors for public lighting and control pair.
2. Standards
TRIPLEX SERVICE DROP-ALUMINUM CONDUCTOR
ASTM B-231,B-232 and B-399, ICEA S -76-474
| Code Name |
| Phase Conductors |
| Bare Natural |
| Weight |
| Ampacity |
| Size & No. of | Insulation | Nominal Diamerer | Size & No. of | Rated Stength | XLPE | Aluminum | Total |
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| Wires | Thickness | Bare | OD |
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| mm | mm | mm | Wires | kg | kg/km | kg/km | kg/km | A |
| Cerapus | 4/0-19 | 1.52 | 13.4 | 16.459 | 2/0-6/1 | 2404 | 192 | 787 | 1069 | 372 |
| Nepatus | 4/0-19 | 2.03 | 13.4 | 17.475 | 2/0-6/1 | 2404 | 246 | 787 | 1121 | 372 |
| Razor | 4/0-7 | 1.52 | 13.3 | 16.307 | 4/0-6/1 | 3788 | 191 | 897 | 1226 | 372 |
| Zuzara | 4/0-19 | 1.52 | 13.4 | 16.459 | 4/0-6/1 | 3788 | 192 | 897 | 1229 | 372 |
| Alima | 4/0-19 | 2.03 | 13.4 | 17.475 | 4/0-6/1 | 3788 | 246 | 897 | 1281 | 372 |
| Callista | 266.8-19 | 2.03 | 15.1 | 19.126 | 3/0-6/1 | 3003 | 280 | 994 | 1384 | 410 |
| Dosinia | 266.8-19 | 2.03 | 15.1 | 19.126 | 268.8-18/1 | 3121 | 280 | 1133 | 1472 | 410 |
| Cowry | 336.4-19 | 2.03 | 16.9 | 20.980 | 4/0-6/1 | 3788 | 320 | 1253 | 1713 | 506 |
| Limpet | 336.4-19 | 2.03 | 16.9 | 20.980 | 336.4-18/1 | 3937 | 320 | 1429 | 1823 | 506 |

ADVANTAGE

CERTIFICATION

FACTORY SHOW

INSPECTION PROCESS
