Liquid Pipeline Iron Remover - Installation, Maintenance, and Operation Guide

Installation Methods

1. Flange Connection Type: Directly connected in series in the pipeline.

2. Insertion Type: Inserted into the pipeline through a quick-open structure.

3. Online Type: Equipped with a bypass system, allowing maintenance without stopping production.

Installation Precautions

• Ensure correct installation direction (as indicated by flow arrow).

• Thoroughly flush the pipeline before installation to avoid welding slag and other impurities.

• Maintain appropriate clearance between the magnetic rod surface and the pipe wall (typically 5-10mm).

• Avoid severe vibration or impact.

Maintenance Guide

Daily Maintenance:

• Regularly inspect seals.

• Observe pressure changes.

• Record iron removal effectiveness.

• Recommended to check adsorption condition every 8 hours.

Cleaning Methods:

• Manual Cleaning: Close the valve, remove the magnetic rod, and use a scraper to remove adsorbed material.

• Automatic Cleaning: Start the cleaning program, and impurities are automatically discharged.

• Avoid scratching the magnetic rod surface during cleaning; strictly prohibit high-temperature baking of magnetic rods.

Technical Parameter Table

Common Problem Solutions

Q1: What to do if iron removal effectiveness decreases?

A: Check if the magnetic rods are demagnetized, if the spacing is too large, or if the flow rate is too fast.

Q2: How to handle leaks?

A: Stop the equipment immediately, check if the sealing ring is damaged or if flange bolts are loose.

Q3: How to determine when to replace magnetic rods?

A: When adsorption capacity decreases significantly, or the surface coating is severely damaged.