​1. Product Overview: AI-Tek T77630-10 Industrial Flow Sensor​
The AI-Tek T77630-10 is a high-precision, ruggedized flow sensor engineered for real-time fluid monitoring and control in demanding industrial automation systems. Designed for accuracy and durability, this device is ideal for applications requiring reliable measurement of liquids or gases in sectors such as oil and gas, chemical processing, water treatment, and food production. The sensor features a corrosion-resistant 316L stainless steel body with IP68/IP69K protection, ensuring resistance to high-pressure washdowns, abrasive particles, and aggressive chemicals. It employs a combination of ultrasonic and thermal dispersion technologies to deliver precise flow rate and volumetric data across a wide range of viscosities and temperatures.

The T77630-10 supports multiple output options, including 4-20mA analog, Modbus RTU, and HART 7 protocols, enabling seamless integration with PLCs, SCADA systems, and IoT platforms. Its modular design allows for inline or clamp-on installation, with optional ATEX/IECEx certifications for use in explosive atmospheres. A built-in OLED display provides real-time flow metrics and diagnostics, while AI-Tek’s proprietary self-cleaning mechanism minimizes fouling in dirty or slurry applications. The device’s advanced signal processing algorithms filter out noise from turbulent flows, ensuring stable readings even in dynamic conditions.

​2. Key Technical Specifications​
The T77630-10 operates across a flow range of 0–1000 L/min (0–264 GPM) with an accuracy of ±0.2% of reading (±0.5% FS) and repeatability of ±0.1%. It functions in fluid temperatures from -40°C to +150°C (-40°F to +302°F) and ambient temperatures up to +85°C, compensated via an integrated PT1000 sensor. The sensor withstands pressures up to 100 bar (1450 psi) and is powered by a 12–36V DC supply, consuming 1.8W during operation.

Its ultrasonic measurement technology covers pipe diameters from 10 mm to 300 mm, with a response time of <50 ms. The thermal dispersion module detects low-flow scenarios (0.05 m/s) for leak detection. Communication protocols include HART for bidirectional digital-analog hybrid signaling and Modbus RTU for network integration. Certifications include CE, RoHS, and SIL 2 functional safety compliance. Wetted materials (EPDM seals, ceramic-coated electrodes) meet FDA and 3-A Sanitary Standards for hygienic applications.

​3. Industrial Applications and Use Cases​
The T77630-10 is critical for industries requiring precise flow control. In oil refineries, it monitors crude oil transfer lines and detects pipeline leaks. Water treatment plants deploy it to regulate chemical dosing pumps and filter backwash cycles. For food and beverage production, the sensor ensures consistent flow rates during bottling or CIP (Clean-in-Place) processes.

Pharmaceutical manufacturers rely on it for bioreactor nutrient supply monitoring and solvent distribution. In HVAC systems, it optimizes chilled water flow to reduce energy consumption. The explosion-proof variant is essential for LNG storage facilities and chemical reactors handling volatile fluids. Renewable energy sectors, such as biogas plants, use the T77630-10 to track methane flow in digesters, ensuring process efficiency and safety.

​4. Competitive Advantages and Unique Features​
AI-Tek’s T77630-10 excels with its hybrid ultrasonic-thermal measurement technology, offering unmatched versatility across fluid types and viscosities. Unlike single-mode sensors, it combines non-invasive ultrasonic detection with thermal dispersion for low-flow sensitivity, eliminating blind spots. Its AI-driven FlowAdapt algorithm auto-adjusts to changing fluid properties (e.g., density, conductivity), reducing manual recalibration by 90%.

The sensor’s self-cleaning ultrasonic transducer prevents buildup in slurries or wastewater, ensuring long-term accuracy. The DualCheck feature cross-validates data from both measurement technologies, flagging inconsistencies for maintenance. AI-Tek’s cloud-based FlowInsight platform provides predictive analytics, correlating flow trends with pump health and system efficiency. Competitively, the T77630-10 reduces downtime by 50% through proactive fault detection and a 5-year warranty.

​5. Functional Capabilities and Operational Benefits​
The T77630-10 enables multi-variable reporting, transmitting flow rate, temperature, and totalized volume simultaneously. Users can configure custom alarms (e.g., low flow, air pockets) via HART commands or the touchscreen interface. Its failsafe mode maintains last valid output during power interruptions, critical for batch process integrity.

The sensor’s data logging function stores 90 days of historical data for compliance audits or trend analysis. Integration with CMMS like SAP automates maintenance scheduling, while the modular design allows field upgrades (e.g., adding LoRaWAN connectivity). For energy management, its EcoFlow mode optimizes pump speeds based on real-time demand, cutting energy costs by 25%. By enhancing process reliability and reducing waste, the T77630-10 delivers a 30% ROI within 18 months for most industrial users.

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Company Information
Xiamen ZhiCheng Automation Technology Co., Ltdit is a leading global supplier of control system components. We specialize in control systems and drives.
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