Model: Long Sleeve Shirt
This innovative shirt is manufactured using advanced bonding, ultrasonic, and heat press technologies, eliminating traditional stitching in key areas for a sleek, comfortable, and durable finish. Ideal for high-end uniforms, sports shirts, and smart wear applications.
| Step | Process | Equipment / Material |
|---|---|---|
| 1 | Shoulder joining (bonding) | SH-601 Apply Strap Machine + bonding strap |
| 2 | Collar preparation | Laser machine + heat press + bonding tape |
| 3 | Collar attachment | Rolling fusing machine / upper & lower heat press |
| 4 | Placket preparation | SH-701 bonding machine + bonding tape |
| 5 | Placket folding | SH-801 folding machine + bonding tape + heat press |
| 6 | Buttonholes | Ultrasonic button hole machine (handheld/automatic) |
| 7 | Shirt side seam | Standard sewing machine |
| 8 | Sleeve side seam | Standard sewing machine |
| 9 | Sleeve placket bonding | SH-701 bonding machine + bonding tape |
| 10 | Sleeve placket folding | SH-801 folding machine + bonding tape + heat press |
| 11 | Cuff attachment | Bonding tape + heat press OR sewing machine |
| 12 | Hem preparation & bonding | SH-701 bonding machine + bonding tape |
| 13 | Hem preparation & folding | SH-801 folding machine + bonding tape + heat pressing |
| 14 | Final assembly | Standard sewing machine or SH-601 apply strap to cover stitching line |
| Parameter | Details |
|---|---|
| Material | 100% Cotton / Cotton-Polyester blend / as required |
| Weight | 160-200 gsm (customizable) |
| Size range | XS - 5XL (customizable) |
| Color | All colors available (Pantone matched) |
| Closure | Ultrasonic buttonholes + plastic/resin buttons |
| Cuff style | Round / square / convertible (with bonded finish) |
| Optional bonded chest pocket | |
| Technology used | Bonding, ultrasonic, laser cutting, heat press |
| Equipment | SH-601, SH-701, SH-801 bonding/folding machines, heat press, laser |