The AOI Offline SZ-X1 is an advanced optical inspection system designed for detecting PCBA boards and controlling defective products in industrial manufacturing processes.
Key Applications:
After Wave Soldering of DIP Plug-in:
After SMT Furnace:
Offline Models:
Online Models:
| Functional Specifications | |
|---|---|
| Tested Circuit Board | SMT reflow furnace pre-reflow furnace, post-circuit board inspection, wave soldering pre-soldering, wave soldering post-circuit board inspection |
| Detection Method | Color extraction, statistical modeling, full-color image comparison, automatic setting of parameters according to different detection points (offset, polarity, short circuit, etc.) |
| Camera | Full color smart digital camera |
| Resolution/Visual Range/Speed |
Optional: 25μm/Pixel FOV: 40.70mm × 30.90mm Detection speed < 270ms/FOV Standard: 20μm/Pixel FOV: 32.56mm × 24.72mm Detection speed < 260ms/FOV Optional: 15μm/Pixel FOV: 24.42mm × 18.54mm Detection speed < 240ms/FOV Optional: 10μm/Pixel FOV: 16.28mm × 12.36mm Detection speed < 220ms/FOV |
| Light Source | High brightness RRGB coaxial ring tower LED light source (color light) |
| Programming Mode | Manual writing, automatic framing, CAD data import and automatic correspondence libraries |
| Remote Control | Remote operation, viewing, starting or stopping machine running, modifying programs through TCP/IP network |
| Barcode System | Automatic camera recognition and transmission of Barcode (1D or 2D code), and multi-Mark function (including Bad Mark) |
| Server Mode | Using a central server, several AOI data sets can be centrally managed |
| Operating System | Windows 7 Professional |
| Check Result Output | 22 inch LCD monitor |
| System Specifications | |
|---|---|
| PCB Size Range | 50 × 50mm (Min) to 410 × 310mm (Max) |
| PCB Thickness Range | 0.3 to 5 mm |
| PCB Clamping System Edge Clearance | TOP: 3.5 mm Bottom: 3.5 mm |
| Maximum PCB Weight | 3 KG |
| PCB Flex | < 5mm or 2% of PCB diagonal length |
| PCB Top and Bottom Net Height | PCB Top Side: 30 mm PCB Bottom Side: 60 mm |
| Conveyor System | Automatic opening and retracting of bilateral fixtures, automatic compensation of PCB bending deformation |
| Conveyor Height Above Ground | 850 to 920 mm |
| Conveyor Flow / Time | PCB moves in Y direction In/out time: 2.5 seconds |
| X/Y Platform Driver | Screw motor driven, positioning accuracy < 20μm; PCB fixed with Camera moving in X direction |
| Power Supply / Air Pressure | AC230V 50/60 Hz less than 1KVA / not required |
| Device Weight | Approx. 350 KG |
| Device Form Factor | 1070 × 900 × 1310mm (L × W × H) |
| Ambient Temperature and Humidity | 10~35°C 35~80% RH (non-condensing) |
| Equipment Safety | Complies with CE safety standards |