Fully Automatic Pallet Conveyor System: Smart End-of-Line Automation
Technical Specifications
| Parameter / Feature |
Industrial Standard Performance Baseline |
| Load Capacity |
50 kg to 2,000 kg per pallet (Custom heavy-duty up to 3,500 kg) |
| Conveyor Speed |
12 to 18 metres per minute (VFD controlled variable speed) |
| Frame Construction |
Powder-coated heavy carbon steel or Grade 304/316 Stainless Steel |
| Roller Specifications |
Φ80 mm to Φ108 mm heavy-wall precision steel rollers |
| Safety Integration |
Category 4 light curtains, safety e-stops, and interlocking fencing |
Frame Material Options
We engineer your conveyor structures based on your precise plant environment and product type:
- Carbon Steel (Powder Coated): The industry standard for dry goods, manufacturing, and warehouse logistics. It offers exceptional structural rigidity, clean surfaces that do not trap dust, and cost-effective scalability.
- Stainless Steel (Grade 304/316): Specifically engineered for food processing, pharmaceutical handling, and aggressive washdown environments. Resists chemical cleaning agents and prevents any risk of rust contamination.
Integrated System Components
A complete, integrated automated palletising conveyor line typically incorporates the following modular stations to achieve 100% hands-free material flow:
- Pallet Dispenser / Destacker: Automatically indexes and feeds empty pallets into the robot palletising cell on demand.
- Heavy-Duty Chain Driven Live Roller (CDLR): Features roll-to-roll chain drives for high-impact zones, ideal for standard hard-bottomed pallets.
- Multi-Strand Drag Chain Conveyors: Ideal for transporting pallets perpendicular to their bottom boards or handling heavy plastic/slip-sheeted loads.
- 90-degree Pop-Up Transfers: Combines chains and rollers to change pallet direction within a tight footprint without rotating the load.
- Motorised Turntables: Rotates pallets up to 360° to reorient loads for multi-sided strapping, labeling, or alternative routing.
- Pallet Check & Inspection Station: Integrated sensors automatically verify pallet weight, footprint, overhang, and bottom-board integrity before warehouse entry.