16 Inches Rubber / Plastic Open Two Roll Mill Machine With Water Cooling
This industrial two roll mixing mill is engineered for precision processing of rubber and plastic materials, featuring advanced water cooling technology for optimal temperature control.
Applications
Widely used in rubber and plastics industries for polymer mixing applications including PVC processing, color master batch production, and comprehensive material compounding.
Machine Overview
The two roll mixing machine delivers exceptional performance for masticating and kneading natural rubber, synthetic rubber, EVA, and PVC pellets with various chemical additives. Essential for plastic processing, hot milling, and mixing operations in rubber product manufacturing facilities.
Key Features
- Customizable speed ratio designed according to customer formulas and processing requirements
- Multiple roll construction options: drilled roll, bored roll, grooved roll
- High-hardness chilled cast alloy iron rolls reaching 70HB
- Annealed welded frame, frame cap, and base for stress relief
- Ergonomic control system ensuring operator safety
- Automatic oil/grease lubrication for easy maintenance and machine protection
- Integrated brake and emergency stop systems for personnel and equipment safety
- Flexible roll nip adjustment: manual or electric operation
Intelligent Control System
Advanced PLC control system with comprehensive monitoring capabilities:
- Real-time data recording and export of kneading time, temperature, ram pressure, current, torque, and recipe codes
- Capacity for 20 mixing steps and 20 recipe storage spaces
- Remote process recipe import and data monitoring via Ethernet communication
- MES integration capability with reserved control points and touch screen interface
Technical Specifications
| Model |
ZL-3018-76 |
ZL-3018-120 |
ZL-3018-160 |
ZL-3018-200 |
ZL-3018-230 |
ZL-3018-300 |
ZL-3018-400 |
| Diameter of roll (mm) |
76 |
120 |
160 |
200 |
230 |
300 |
400 |
| Length of roller face (mm) |
300 |
350 |
350 |
500 |
650 |
650 |
900 |
| Mixing Capacity (kg) |
0.002-0.6 |
0.002-2 |
0.002-2.8 |
0.002-5 |
0.005-10 |
1-15 |
5-30 |
| Front roll surface speed (rpm) |
19 |
19 |
19 |
19 |
19 |
19 |
19 |
| Friction ratio |
1:1.30 |
1:1.35 |
1:1.35 |
1:1.35 |
1:1.27 |
1:1.27 |
1:1.27 |
| Roll gap range (mm) |
0-3 |
0-6 |
0-6 |
0-8 |
0-12 |
0-12 |
0-15 |
| Driving Power (KW) |
1 |
1.5 |
2.2 |
7.5 |
11 |
30 |
37 |
| Machine weight (kg) |
160 |
460 |
660 |
860 |
1960 |
2960 |
3800 |
| Overall dimension (mm) |
1100x400x1180 |
1100x550x1380 |
1200x650x1380 |
2200x750x1380 |
2200x950x1580 |
2600x950x1580 |
5295x1789x170 |
Additional Specifications
Heating Mode: Electricity heating, Oil Heating (optional)
Cooling Mode: Water Cooling (optional)
Roll Temperature Range: Room temperature - 300℃
Roll Hardness: HRC 50 ~ 68
Temperature Accuracy: ±2℃ (high accuracy PID micro computer controller)
Safety Features: 6 safety buttons with optional safety guard
Power Requirements: 380V 3 phase 50-60Hz